Vertical Glass Washing and Drying Machine

LIJIANG Glass - Type: LJLQ-2000 Vertical Glass Washing and Drying Machine
LJLQ-2000 Vertical Glass Washing and Drying Machine
The overall structure of the LJLQ-2000 vertical glass washing and drying machine is composed of four sections: inlet section, air-drying section, and outlet section. It is mainly composed of four major mechanisms: conveying, cleaning, strong wind, and inspection. It has the characteristics of strong decontamination ability, cleanliness, and good air-drying effect.

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Structural Characteristics 
  • The brush roller in the cleaning part is conveyed by an independent belt of the motor. The brush is made of high-quality acid-resistant and high-temperature-resistant material, which has good cleaning effect and long service life.
  • It adopts precise transmission system and frequency conversion speed regulation, which can be operated directly on the panel to adjust the cleaning speed arbitrarily.
  • High-quality conveying rubber rollers are densely arranged, which can process different sizes of glass. Combined with gear transmission, the glass transmission is more stable.
  • Using an efficient cleaning and air-drying system, glass of different thicknesses can be automatically cleaned and dried; it is cleaned with a brush, dried with a high-quality sponge roller, and then dried with hot air once to ensure that the cleaning effect of the glass is clean and bright without leaving any traces of cleaning stains.

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Parameters:
  1. Max glass size: 2000 mm*2500 mm
  2. Min glass size: 2500 mm*3000 mm
  3. Working direction facing the equipment
  4. Washing speed: 2-10 m/min
  5. Glass thickness: 3-15 mm
  6. Insulating glass thickness: ≤40 mm
  7. Water supply: 0.5 tons/day of circulating water, conductivity ≤40μS
  8. Washing speed: 2-10 m/min
  9. Working height: 580 mm
  10. Power: 3P 380V 50Hz
  11. Ambient temperature: 10°C-30°C, according to DIN 40040
  12. Relative air humidity: ≤ 75 %, according to DIN 40040

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Vertical Glass Washing and Drying Machine

LIJIANG Glass - Type: LJLQ-2500 Vertical Glass Washing and Drying Machine
LJLQ-2500 Vertical Glass Washing and Drying Machine
LJLQ-2500 glass washing and drying machine could wash max glass of 2500 mm*3500 mm, more large size and less size can be optional.
  • Self-Diagnosis system with touch screen on computer.
  • Stainless steel washer with 8 ( 6 ) brushes, soft brushes from MONFORTS of Germany, hard brushes automatically open when Low-E glass input.
  • Rotate speed of brush frequency control. (optional)
  • Stainless steel air knife is automatically adjustable according to glass thickness, Max thickness to 19 mm.
  • High speed cleaning ( max 14 m/min), Low noise ( max 70 dB), high availability working. (25 second /unit)
  • Automatic detection of Low-E glass and alarm for coating in reverse. (optional)
  • Structure stepped and three-layer I.G. unit available. (optional)
  • Precision of plate press: ±0.3 mm

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Structural Characteristics
  • The glass washing machine could clean ordinary flat glass or coated glass with a thickness of 3~12mm; 
  • The cleaning area uses 3 pairs of brushes or optional 4 pairs of brushes (or imported soft brushes, coating or LOE special), two or four water cleaning; 
  • The machine adopts an inclined vertical structure, the flat glass is placed on the conveyor roller, passes through the feeding section, cleaning and drying section, and reaching the discharging section to complete the glass cleaning task; 
  • The cleaning area and the water tank are made of stainless steel and corrosion-resistant materials; the inclined wind knife with strong wind can dry the glass surface; 
  • The discharge section is equipped with inspection lamps to check the cleaning quality of the glass. The machine is easy to operate, and the operation buttons are concentrated on the operating table.

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Parameters:
  1. Max glass size: 2000 mm*2500 mm
  2. Min glass size: 2500 mm*3000 mm
  3. Working direction facing the equipment
  4. Washing speed: 2-10 m/min
  5. Glass thickness: 3-15 mm
  6. Insulating glass thickness: ≤40 mm
  7. Water supply: 0.5 tons/day of circulating water, conductivity ≤40μS
  8. Washing speed: 2-10 m/min
  9. Working height: 580 mm
  10. Power: 3P 380V 50Hz
  11. Ambient temperature: 10°C-30°C, according to DIN 40040
  12. Relative air humidity: ≤ 75 %, according to DIN 40040

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Benefits & Advantages

Configuration of three pairs of brushes
Six high temperature resistant wire brushes with diameter of 180 mm + four sprays, the glass is cleaned and the speed is fast (10-12 m per minute). The first brush is equipped with two bristles and is lifted by a cylinder.

Water rust and corrosion resistant

The parts and screws in the cleaning box that are in contact with water are made of stainless steel, copper, waterproof aluminum, nylon and other materials. They will not rust after long-term use and are easy to maintain.

High efficiency air knives

Two pairs of stainless steel air knives are equipped with high wind power and good drying effect, with heating system. The unique circulating windshield drying system is energy-saving and low-noise (the wind temperature can reach 40 degrees without heating in winter).

Stainless steel structure

The air-drying box glass support frame is uniformly welded by high-strength stainless steel, and the whole washing parts of glass washing and drying equipment will be used for a long time without rust and will not cause secondary glass pollution.

LJLQ-2500 Vertical Glass Washing and Drying Machine

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Horizontal Glass Washing and Drying Machine

LIJIANG Glass - Type: LJWQ-1800 Horizontal Glass Washing and Drying Machine
LJWBQJ1800 Horizontal Glass Washing and Drying Machine
LJWBQJ1800 Horizontal Glass Washing and Drying Machine used for washer and dryer the upper and lower surfaces of ordinary float glass and high quality low-e glass, it is composed of incoming segment, washing air-drying segment and out going segment. This Economic type washer always using for single glass or insulating glass processing filed.

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Structural Characteristics

1. Aluminum alloy assembled structure, no scrap concept, permanent use,high efficiency, energy saving 70% efficiency;
2. The rest of the sheet metal parts are sprayed with advanced mechanical paint or powder;
3. The rubber roller is made of vulcanized rubber with stainless steel shaft;
4. The washing part in contact with water is made of stainless steel;
5. Cleaning department, wind staff overall lift, the maximum lift:350 mm,easy to clean and maintain;
6. Three pairs of brush(Ø 150 mm)Stainless steel shaft configuration (low-e glass, ordinary coated glass and sunshine coated glass can be washed without damaging the coated surface);
7. Two pairs of special stainless steel aluminum alloy air knife configuration, strong wind, good air drying effect, with heating system(with temperature control device, optional opening and closing);
8. The fan is equipped with air filter in the air inlet chamber, with large air volume and good air drying effect,The whole fan box is installed in the upper part of the workshop, with the air filter screen on the side for easy inspection and cleaning;
9. Main drive for gear transmission, frequency control, digital display, the rotation of the brush roller in the washing section is driven by independent belts of the upper and lower motors respectively, the frequency conversion adjustment speed is stable, the service life is long, realizes the cleaning high request special glass;
10. Mechanical button control, cleaning machine digital display, easy to operate, easy to operate, easy to maintain;
11. Washing machine water tank outside, convenient water tank cleaning, water change, check, so that the washing machine cleaning effect is cleaner.
12. Optional with PLC control, touch screen display.It is convenient for workers to operate and maintain, and can be connected to all manufacturers of edge grinding machines without gap.(purchase separately if necessary)

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Item.Spec.
Maximum glass width
2500 mm (effective maximum: 2650 mm)
Minimum glass specification
400 mm*400 mm (limited to single row on left and right sides)
Glass thickness
3 mm-25 mm (digital display)
Speed range
glass thickness within 3-25 mm V max=1-12 m/min
Main drive, brush speed regulation method
frequency control
Table height
900±25 mm
Total power
42 KW(water-bearing wind heating: 15 KW)
Water source
self-circulation, tap water (according to civil water standards) and deionized water water supplement (deionized water equipment
shall be provided by the buyer)
Power source
380V 50Hz
Dimensions
(length*width*height)
approximately 6260 mm*4800 mm*3100 mm
Weight
3940 kgs


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Benefits & Advantages

The Imported Components
Using imported frequency converter and PLC control system, the speed of entering and exiting the glass can be adjusted freely, and the processing of clear glass can be maintained at a constant speed for a long time.

The 3 Pairs of Rubber Rollers
3 pairs of rubber rollers are used to press the glass sheets, which can achieve the effect of increasing the pressing strength in sequence, and the glass thickness tolerance is smaller than others suppliers.

The High-power Fan
The washing and drying equipment could be equipped with a high-power fan, the drying effect is better, and the cleaning effect of the glass is fully guaranteed.

The Gradient Pressing Method
According to the direction from the glass input to the output, the glass is gradually pressed by using a gradient pressing method. The pressing effect is better than other suppliers.

LJWQ-1800 Horizontal Glass Washing and Drying Machine
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Horizontal Glass Washing and Drying Machine

LIJIANG Glass - Type: LJWQ-2500A Horizontal Glass Washing and Drying Machine
JNLJ-2500 Horizontal Glass Washing and Drying Machine
LJWQ-2500A Automatic Horizontal Glass Washing Machine consists of in-feed, washing, drying & out-feed section. To make good washing performance and quick air dry, it adopts 3 pairs brushes and 2 pairs air knives with 1pc air blower. It fits for tempered glass, solar glass, laminated glass, Low-e glass or any other flat glass processing.  

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Structural Characteristics
  • Horizontal structure, simple operation. The machine frame adopts heavy thickness aluminum alloy to avoid to be out of shape when working for a longtime.
  • With stainless steel water sink and high pressure pre-spraying (high pressure pump) in loading ( in-feed), the rubber roller can pre-wash automatically to clean out the glass powder or scraps.
  • Brush: The top and bottom brushes transmit by 1 motor respectively.
  • Water tank (with heater):
  • 2 water tanks total, 1 for pre-wash, another for washing section.
  • Blower: Low noise and vibration.
  • Conveying adopts frequent converter, digital display and convenient operation, which do good to connect with double edging line, hollow glass line, safety glass line, etc. Table rollers adapt superior rubber and transmitted by gear wheel which makes a stable working.
  • Side covers and tanks and any other water touched material adopt stainless steel 201.
  • Washing and Drying section can be lifted to Max. 400 mm by adjustment on electrical board with 4 legs(corners) increasing through motors and encoder.
  • 2 pairs air knives adopt advanced technique device, large power and quick air dry.

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Item.Parameter.
Max. width
2500mm
Min. size400*400mm
Glass thickness3~28mm
Working table height
900mm±30mm
Blower power
22kw
Total power32kw
Weight
3000kg
Dimension
5700*3300*2500mm
Low-e require
Yes
Water heater
Yes
Processing speed
0.5~12m/min
Processing-speed suggestion as follow:
4mm~8mm thickness, speed suggested to 8-12m/min
10mm~12mm thickness, speed suggested to 4~6m/min
15mm~19mm thickness, speed suggested to 2-3m/min
20mm and more, speed suggested to 0.5-1.5m/min

Item.Spec.
Main machine frame
Aluminum alloy + steel, no deformation.
High pressure pump
China famous brand: Shanqing
Frequency converter of conveying
China famous brand: Kailida
Brush motor
China famous brand: Jinxing
Bearing
China famous brand: HRE
Electrical Appliance
Schneider
Rubber roller
NBR Perduran(sour liquid forbiddion), stainless steel 304 shaft
Water tank, sink, side covers, all parts touch water
Stainless steel 201
PLC
Siemens


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Benefits & Advantages

The Aluminum Alloy Structure
The whole cleaning equipment adopts aluminum alloy assembled tripod, which is stable and durable, not easy to change. The surface of the aluminum alloy aluminum profile adopts negative oxidation treatment, which is not easy to be corroded by water.

The Water Tank Adopts #201 Stainless Steel

The water tank, the shield and the place in contact with the water are made of #201 stainless steel, which is harder than #304 stainless steel and contains high manganese. Chromium-rich oxides will be formed on the surface of the steel body to protect the steel body from water rust

The Gear Transmission
The equipment adopts gear transmission as a whole, and the transmission efficiency is high, generally η=0.94~0.99; the transmission ratio has a wide range, especially when planetary transmission is used, the transmission ratio can reach 100-200 (single-stage), which is suitable for deceleration or Speed-increasing transmission; reliable operation and long service life.

The Lifting System
The lifting system is driven by a servo motor, driven by a lifting screw, and combined with a gear drive. It has the characteristics of low friction loss, high transmission efficiency, and high axial rigidity. In addition, the starting torque of ball screw pair is Smaller, there will be no crawling phenomenon like sliding motion, and it can ensure the realization of precise micro-feed and high-speed feed.

The Rubber Roller Transmission
The feeding port and the discharging port of the equipment adopt frequency conversion transmission, and the operation screen is displayed for easy operation. The rubber roller is made of high-quality nitrile rubber, driven by gears, and runs smoothly. It can be connected with edging line, hollow line and laminated line for data connection and unified control.

The Imported PLC Control System
The PLC control system can be equipped with the Taiwan Delta or Germany Siemens control system according to the actual requirements of the customer. The PLC control system can be directly connected to the network, connecting the loading and unloading CNC robots to achieve a smart factory with integrated operation.

JNLJ-2500 Horizontal Glass Washing and Drying Machine

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