Comceptual design develop prototype time & cost review for the new type of LIJIANG Glass Brand automatic insulating glass machine.
From Day -270 to Day -90 LIJIANG Glass will process the Assembly Production Line Development & IGUs Sample Design Review: *Regulatory and Safety to Produce Pieces of IGUs. *VOC CTQ Pat. *Benchmarking at PQEL. *Equipment Requirement. *Equipment Design Review. *Factory DAP Lab Assessment. *Value Engieering. *Protocol Development. *Engineering Verification.
LIJIANG Glass will Process the PPT(Pre-Purchase Testing) insulating glass sample submission. What is PPT: *PPT is a collection of tests conducted prior to a machine being purchased by LIJIANG Glass. PPT is required for: *All LIJIANG Glass Private Branded items. *LIJIANG Glass unbranded(irrespective of locale of manufacturing). *Nationally branded items imported by LIJIANG Glass.
From Day -90 to Day -60 LIJIANG Glass will process the Pre-Purchase Test (PPT) Approval for New SKUs before Production Design Vertification Equipment Validation Testing.
Finalize BOM & MFC Process: First Production From Day -60 to Day -40 LIJIANG Glass will process the Engineering Change Management (ECR) Approval for Existing SKUs before Production
From Day-40 to Day -7 LIJIANG Glass will process the Mass Production & Constant Quality Monitoring
From Day -7 to Day 0 LIJIANG Glass will process the If rejected Rework QA CAPA QA Waiver.
1. Equipment Design Carry out relevant vibration analysis and design, tribology design, thermodynamic heat transfer design, strength and stiffness design, temperature field analysis, etc. 2. Craft Preparation Based on the determined basic dimensions of the main parts and components, design component assembly sketches and general assembly sketches. 3. Pre-Manufacture Including but not limited to general modern methods such as optimization, finite element, reliability, simulation, expert system, CAD, etc. 4. Machine Processing Collect technical information such as drawings, instructions, and assembly procedures of the equipment to ensure that operators have a clear understanding of the structure and functions of the equipment. 5. Coating and Packaging Customize steaming and fumigation packaging cases as needed, inventory materials according to the attachment list, and affix marks and warning signs, etc. 6. Assemble & Debugging Provide equipment operation training to operators to familiarize them with equipment operating procedures, precautions and maintenance methods.
LIJIANG Glass adopts a device that can quickly and accurately detect the parallelism between the guide rail, the ball screw and the main shaft in the automatic glass deep processing equipment. The parallelism between the bed guide, ball screw, and spindle directly affects the machining accuracy of the machine tool. LIJIANG Glass conducts precision testing to ensure the assembly accuracy and assembly efficiency of the machine tool.
LIJIANG Glass's inspection of ball screws used in glass deep processing equipment will include: Inspection and maintenance of ball screw nut pair and support system clearance： A) Inspection and repair of screw support bearing clearance. B) Inspection and maintenance of ball screw double nut pair clearance. C) Inspection and maintenance of single nut pair. D) Nut flange The gap between the connection with the worktable is not fixed. E) Inspection of the ball screw and nut pair with unstable movement and excessive noise.
LIJIANG Glass would use a spirit level and a dial indicator to detect the straightness of the guide rails used in the glass deep processing equipment, which will ensure the processing accuracy of the equipment.
LIJIANG Glass uses a laser interferometer to measure the horizontal and vertical straightness of the long guide rail. When the slider moves, the straightness deviation can be displayed in real time. The assembly workers can adjust the assembly according to the value to ensure that the straightness deviation is within 5 wires.
LIJIANG Glass adopts a new type of rapid inspection tool for accurately measuring the center distance of the groove of the gear sleeve, which can quickly determine whether the center distance of the groove of the synchronizer sleeve is qualified or not, which improves the measurement efficiency and accuracy.
LIJIANG Glass adopts the servo motor encoder detection equipment, which is used to detect the precision and speed of the servo motor, to ensure the normal use of machine.
Could use the mechanical force (shearing, sawing, grinding) to cut, and the corresponding machinery includes a shearing machine, sawing machine, grinder, etc., which is more suitable for linear cutting of steel plates or profiles with a thickness of 12-16 mm or less. Could use oxygen-acetylene, propane, liquefied petroleum gas, and other flames to heat and melt the metal, and use compressed air to blow off the molten metal, to separate the metal, which is suitable for curve cutting and multi-head cutting.
The machining department from LIJAING Glass, is equipped with precision machines such as lathes, milling machines, grinders, inner and outer circles, fast/slow wire feeders, and CNC machining centers, as well as auxiliary processing equipment such as sandblasting machines and roller mills, with a machining accuracy of 0.002 mm. The testing equipment is equipped with high-precision testing instruments such as projectors, altimeters, and micrometers, with a testing accuracy of 0.001 mm.
LIJIANG Glass is equipped with an assembly team composed of many years of experience. Before assembly, it will be familiar with the drawings many times, and the size, quality, and cleanliness of the parts will be checked, the matching accuracy will be checked。 After the general assembly, the equipment is put into trial operation, the problems that occur during the trial operation are adjusted in time, and finally, the equipment is protected by anti-corrosion and painting.
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