In the glass production process, after glass tempering and before hollow processing, the glass specifications are often measured and classified to prepare for the next process. In existing glass production, a glass loading machine is usually used to place the glass on the workbench, and the glass is manually placed on the workbench. The length of the glass is measured and detected, and then a glass unloading machine is used to unload the glass, and the glass is manually classified and stored according to different specifications. If you process insulating glass, you need to sort out and cache the glass varieties and meet the matching needs of insulating glass. However, some deep processing manufacturers still rely on manual patching in existing glass production, which has high labor intensity and increases the error rate of patching.



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Automatic Intelligent Glass Storage and Sorting System

 

In the glass production process, after glass tempering and before hollow processing, the glass specifications are often measured and classified to prepare for the next process. In existing glass production, a glass loading machine is usually used to place the glass on the workbench, and the glass is manually placed on the workbench. The length of the glass is measured and detected, and then a glass unloading machine is used to unload the glass, and the glass is manually classified and stored according to different specifications. If you process insulating glass, you need to sort out and cache the glass varieties and meet the matching needs of insulating glass. However, some deep processing manufacturers still rely on manual patching in existing glass production, which has high labor intensity and increases the error rate of patching.

Fully automatic glass inspection and film sorting system and its working method, including an automatic loading stage and an automatic unloading stage for automatically loading and unloading glass respectively, and an automatic loading stage and an automatic unloading stage set sequentially according to the process. Among them, there are horizontal and vertical measuring and turning tables, film organizers, and vertical and horizontal turning tables. The automatic film loading table is used to load glass onto the horizontal and vertical measuring and turning table; the horizontal and vertical measuring and turning table is used to rotate the glass from flat to vertical, and measure the length and width of the glass before sending it to the chip sorter; The glass that needs to be output from the slicer is transported to the vertical and horizontal turning table; the vertical and horizontal turning table rotates the glass on it from vertical to flat, and then unloads the glass through the automatic unloading table. 

This equipment has complete functions and a high degree of automation, which improves work efficiency and greatly reduces labor; the glass length and width measurement is efficient and accurate, the slice matching accuracy is high, and the glass transportation process has good connectivity and is not prone to scratches.


Working Principle

Fully automatic glass inspection and film sorting production system, including an automatic film loading table and an automatic film unloading table for automatically loading and unloading glass respectively; it is characterized in that: it also includes an automatic film loading table set in sequence according to the process. There is a horizontal and vertical measuring and turning table, a film management system, and a vertical and horizontal turning table between the automatic unloading table; the automatic loading table is used to load glass onto the horizontal and vertical measuring and turning table; the horizontal and vertical measuring and turning table is used to load the glass Rotate from flat to vertical, and measure the length and width of the glass before sending it to the imaging equipment; the glass that needs to be output from the imaging equipment is transported to the vertical and horizontal turning table; the vertical and horizontal turning table will place the glass on it The glass is rotated from standing to flat and then unloaded through the automatic unloading table.


Figure 1 Automatic Intelligent Glass Storage and Sorting System 1Figure 1 Automatic Intelligent Glass Storage and Sorting System 1

The horizontal and vertical measurement turning table also includes a frame, several synchronous belt conveying mechanisms arranged in parallel with each other, a turning conveying and measuring structure used to rotate the glass from flat to vertical and measure the length of the glass, and a structure for measuring the length of the glass. Glass vertical measuring structure for width measurement; the synchronous belt transmission structure is set on the frame, the flipping conveying measuring structure is hinged with one side of the frame and can rotate around the side; the glass vertical measuring structure is installed on the flipping conveying measuring structure.


Figure 2 Automatic Intelligent Glass Storage and Sorting System 2Figure 2 Automatic Intelligent Glass Storage and Sorting System 2


The flipping conveyor measurement structure includes a reducer assembly, a flipping frame assembly, a main transmission motor, and a conveying assembly; the reducer assembly is fixed on the frame; one side of the flipping frame assembly is hinged to the frame through a bearing and is driven by the reducer assembly. , the side of the flip frame assembly rotates; the reducer assembly and the flip frame assembly are connected through connecting rods one and two; the flip frame assembly is provided with a photoelectric sensor switch for measurement No. 1 and a photoelectric sensor switch for measurement No. 2. switch and detection glass in place induction switch; two transmission main motors are provided, respectively arranged on both sides of the flip frame assembly. The transmission main motor assembly drives the conveying assembly. The conveying assembly includes a conveyor belt, and drives are provided at both ends of the conveyor belt. pulley, the output end of the transmission main motor is linked to the drive pulley through an idler pulley assembly, and the conveyor belt is supported by multiple No. 1 synchronous pulleys; after the glass on the flip frame assembly is flipped from flat to vertical, the glass bottom is on the conveyor belt.


Figure 3 Automatic Intelligent Glass Storage and Sorting System 3Figure 3 Automatic Intelligent Glass Storage and Sorting System 3


Figure 4 Automatic Intelligent Glass Storage and Sorting System 4Figure 4 Automatic Intelligent Glass Storage and Sorting System 4

Equipment Performance

  • Adopt scanning and photography technology, can obtain the glass order information from ERP system by reading the two-dimensional code, automatically compares the data and matches to the Insualting glass production line.
  • Siemens control system and servo dual-drive control mode are adopted to ensure high-speed and accurate operation of the cage car.
  • The track adoptes high precsion rack and straight track to ensure the car running smoothly with low noise at high speed.
  • A positioning stopper device is set at the end of the storage cage grid, which is convenient for small size multi-piece glass storage.
  • MES system monitors the matching status of original glass pieces of production orders in real time, and orderly outputs them to the next process according to production instructions.
  • The storage and sorting system has complete safety protection facilities to ensure safe and reliable operation of the equipment.
  • Soft material casing is used to avoid scratches on glass surface in the process of transportation.

Services 

Pre-Sales Service

1. Free inquiry and consulting support.

2. Free sample-making support.

3. Manufacturing process inspection.

4. Free quotation.

5. Troubleshooting. 


After-Sales Service

1. Offering the specifications for the entry-level glass deep-processing machine with 1 years warranty.

2. English software, user manual, and engineer guide.

3. 7/24 technical support by email or call, if you have any problems, we will help you to solve them within 12 hours.

4. During the warranty period, if any part is broken, we will provide it for free.

5. Free remote service and support, if it is necessary, our engineer will come to your country for training.

6. 7 working days to produce the machine, in the meanwhile, we will report the production process in time. 


FAQs 

1. Is it easy to operate for a beginner?

We provide an English manual or live video guide that will show how to set up and use the machine. Whether you are a beginner or an expert, you can quickly learn to operate. If you still have any problems, please contact us directly via calling or mailing. 

2. How to choose the right entry-level glass deep-processing machine?

Yes, to give you a suitable entry-level insulating glass producing machine, please tell me the max working area, materials for processing, and the thickness for the materials to be cut. Then an affordable glass deep-processing machine will be recommended to fit your requirements. 

3. If the glass deep-processing machine have any problem after I ordered it, what could I do?

3.1. Free parts will be sent to you in the warranty period if the machine has any problem.

3.2. Free after-sales service life for the machine, please feel free to contact us if you have any problems.

3.3. We will offer 7/24 free service and support by phone, WhatsApp, skype, and mail. 

4. What about quality control? 

The whole production procedure will be under regular inspection and strict quality control. The complete machine will be tested to make sure it can work very well before being out of the factory. The testing video and pictures will be available before delivery. 

5. What about the MOQ?

Our MOQ is 1 set glass deep-processing machine. We could send the glass deep-processing machine to your country port directly, please tell us your port name. There will be the best shipping freight and machine price for you. 

6. What about the payment terms?

6.1. 30% by T/T in advance, 70% by T/T before shipping.

6.2. L/C is acceptable, if the amount is big, please issue the draft for our confirmation at first. 

7. What about the delivery terms?

We will arrange the delivery on the terms we both agreed upon after the confirmation by the buyer. For standard machines, it would be 7-10 days. For special ordered machines, it would be 15 to 30 days depending on the factory arrangement. 

8. What about the packing?

Waterproof plastic film package with foam protection in each corner. Plywood case package with steel belt. It saves space as much as possible for container loading. 

9. What about the documents after shipment?

After shipment, we will send original documents to you by DHL which include the packing list, commercial invoice, bill of landing, and other certificates as required by clients. 


International Shipping Around the World 

All the glass deep-processing machines can be shipped worldwide by sea, by air, or by international express logistics via DHL, FEDEX, UPS. You are welcome to get a free quotation by filling up the form with your name, email, detailed address, product, and requirements, we will shortly contact you with the full information including the most suitable delivery method (fast, secure, discreet) and freight.

Max. glass size
2500mm*3500mm*12mm
Min. glass size
450mm*300mm*3mm
Storage cage size
4000mm(L)*2500mm(W)*2200mm(H))
Average sorting speed
4 pcs/min
Transfer trolley speed
3 m/s
Matching accuracy
100%
Glass loss rate
0.1%
  • Before insulating, the glass is sliced and cached, and the requirements for automatic pairing and output of insulating glass A/B slices are met.
  • Input the scattered glass into the tunnel, quickly and accurately detect it, the system intelligently compares and optimizes it, and produces the film according to the rules of the racking mode
  • Replace manual patching and sequencing to improve production efficiency
  • Support work order scanning and read ERP data for comparison
  • When processing films on a single rack, when the upper glass is the lower glass, it is connected directly and does not need to be stored in the grid, allowing continuous film loading.

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