Automatic Glass Cutting Equipment

Il est principalement utilisé pour le chargement automatique du verre. Après avoir placé le verre dans la position désignée et donné le signal de chargement, le grand bras tourne d'environ 95 degrés à travers le mécanisme de renversement, et toute la machine commence à avancer. Lorsque le dispositif d'induction sur le petit bras touche le verre, toute la machine s'arrête de marcher et le verre est aspiré par la ventouse à travers le système d'aspiration sur le verre, le moteur de levage du petit bras soulève le verre vers le haut et vers l'arrière d'environ 80 mm. Le moteur de marche recule et le gros bras tombe. Lorsque le bras porteur est en place, la ventouse sous la vitre commence à souffler. Lorsque le petit bras tombe, le verre tombe sur la roue du convoyeur. Enfin, le verre est acheminé vers la table de découpe par la roue de convoyage.

Ligne de connexion d'alimentation, de coupe et de rupture de verre entièrement automatique

The whole working process can be accomplished by PLC automatic control or manual control. The manual mode is mainly suitable for equipment adjustment and maintenance.

Each action can be completed independently or can be used for normal work.After giving the loading signal (manual and automatic), the arm turns upward about 95 degrees through the overturning mechanism, and the whole machine starts to move forward.

When the induction device on the arm touches the glass, the whole machine stops walking.The vacuum system works, the glass is sucked by the sucker through vacuum systems. When the vacuum pressure reaches the set pressure, the vacuum pump stops. The sucker's telescopic connecting rod mechanism lifts the glass back and up 80 mm through the arm-lifting motor.

Stopping for about 1.5 seconds to make sure the glass is sucked up, the big arm driven by a motor to reverse the glass to the transmission roller. The suction cup under the glass begins to blow, and the telescopic connecting rod mechanism makes the suction cup and the glass fall at the same time.

When the glass falls on the conveyor roller, the small arm continues to fall, the glass is separated from the suction cup, and the conveyor starts to send the glass sheet to the front end of the loading machine and stop at the signal point.Then the whole frame moves automatically to find the zero position and stops.

Waiting for the signal from the cutting table, the glass can be sent to the cutting table at the same speed as the conveyor belt on the cutting machine. After the glass is sent out,automatically repeat the work cycle. The machine can select any position according to the required glass thickness.

1. Taille de la feuille : taille minimale : 2 400 x 1 500 mm (chargement d'un seul côté)
2. Taille maximum de chargement : 6100* 3300 millimètres
3. Épaisseur de feuille de verre : 3 ~ 19 mm
4. Profondeur d'absorption de travail : 700 mm
5. Vitesse de marche sur l'axe X : 5-25 m/min (réglable)
6. Vitesse de marche sur l'axe Y : 8-12 m/min (réglable)
7. Vitesse de transport : 5-25 m/min (réglable)
8. Nombre de bras rabattables : 12 bras (chargement double face)
9. Nombre de ventouses à bras unique : Trois
10. Type de chargement : chargement double face
11. Cycle de travail : 60 S (30 S pour chaque position supplémentaire)
12. Alimentation électrique de l'installation : AC 380 V/50 Hz (des circonstances spéciales peuvent être ajustées en fonction des exigences du client)
13. Puissance totale de l'installation : 8-17 kw
14. Air comprimé : 0,6-0,8 MPa ;
15. Vide : -50-99 Kpa (réglable selon l'épaisseur du verre)
16. Hauteur table de travail : 900 + 20 mm
17. Taille de machine : 4650*2980*900 millimètre

• The alarm system: with reliable vacuum detection device, to appear abnormal situation can be automatic alarm and display, can be used to control when abnormal and confirmed The vacuum alarm when abnormal and guarantee under the glass in the vacuum state; When the emergency stop to ensure the vacuum suction cups in a glass in the vacuum state, avoid Avoid glass damage due to abnormal downtime;
• The operation pattern: the device has automatic mode and manual mode two functions for selection, operation convenient and intuitive;
• The operating interface: LCD touch-screen display, Chinese display, convenient operation;
• The main frame, and steel structure all use international quality rectangular pipe compound links and bolt assembly; Rectangular steel tube thickness: over 3-8 mm;
• The material of the machine has been aged, the surface has been rust-removing technology to remove rust spots and surface oxide layer, the bottom layer has been sprayed with high-grade epoxy primer, and the surface has been sprayed with high-gre automobile paint.

Fully automatic glass feeding, cutting and breaking connection line 

Son principe de fonctionnement est de transporter le verre coupé en transportant la courroie vers la table de travail, d'entrer automatiquement la position du verre via le système de balayage photoélectrique, puis la tête de coupe avec une roue diamantée sur le porte-outil se déplace respectivement dans les directions X et Y par le contrôle du programme, cuc la feuille. Le contrôleur de mouvement CNC est utilisé dans la partie commande de la machine et un servomoteur AC avancé est utilisé dans la partie entraînement.

1. The chassis material is welded and formed by the national standard manganese-containing section bridge steel (Q345A) after aging treatment. The comprehensive mechanical properties, plasticity and welding properties of this kind of steel are good. The frame is processed as a whole, and the stability and accuracy of the equipment are greatly improved by tempering aging treatment to ensure the stability of the product. After special rust removal process, the surface rust spots and oxide layer are removed. The top coat is sprayed with high-grade epoxy primer and the top coat is sprayed with high-grade automobile paint.
2. Through the analysis of professional structure software, the equipment ensures the stability, dynamic balance, mechanical strength to achieve the most perfect match, and ensures that the structure of the table is not deformed.
3. The device has one key reset function. It can complete all the preparations before starting automatically by clicking on the touch screen, which greatly improves the work efficiency.
4. Reasonable arrangement of integral cables and gas pipes and complete sealing
5. High-speed silent linear guide is adopted for guide rail, which has high cutting accuracy and low noise.
6. Advanced Japanese Ankawa servo motor is used in the driving part, which makes the equipment reliable, error small and efficient.
7. Japanese SMC proportional solenoid valve is used for cutting rice. The pressure is automatically adjusted according to the glass thickness. The cutter head rotates 360 degrees, and the upper and lower buffering cutter cuts (any straight line and all kinds of special shaped glass can be cut accurately).
8. The knife head is equipped with knife protection function. If the knife head falls outside the glass or the glass gap, the program stops automatically, effectively preventing damage to parts and glass.
9. Double motor high speed drive (large inertia Yaskawa servo) ensures cutting speed and fluency;
10. Conveyor device, synchronous automatic transmission device, convenient for glass upper and lower transmission, frequency conversion speed regulation, stable and easy to optimize the transmission speed;
11. Positioning device, photoelectric scanning positioning system;
12. Compensation function, tool eccentricity compensation, clearance compensation, pitch compensation.

1. Taille maximale : 6100×3300 mm
2. Épaisseur : 3～19 mm
3. Précision de coupe : ±0,30
4. Précision de coupe du verre de forme spéciale : ±0,35
5. Vitesse de coupe : 0-200 m/min
6. Vitesse de transport : 0-25 m/min
7. Taille de machine : 6800×4100×1500 millimètre
8. Hauteur de la table de travail : 900 mm±20 mm
9. Poids : 2600 kg
10. Puissance totale de l'équipement : 9-15 kw

Software part：

Motion Controller:

1. Fast running speed, smooth running, high control accuracy, modular controller structure;
2. The man-machine interface is simple and generous, the parameter adjustment is simple, the parameters that need to be modified by operators are less, simple and intuitive, and the requirements for operators are low.
3. Pipeline cutting mode, photoelectric positioning cutting mode and direct cutting mode are set freely through options. The automatic cutting mode and air operation mode can be switched at any time during the processing.
4. Graphic library nesting programming, select special-shaped from the library, set relevant parameters, processing quantity, automatic nesting, generating processing trajectory;
5. Complete storage of glass pressure stock, once the cutting pressure of each specification thickness is input and saved, it can be directly invoked;
6. Real-time tracking and displaying of processing path, timely recording of motion coordinates, axis state, I/0 state, automatic recording of fault diagnosis and alarm;
7. Receive a variety of processing documents, accept the standard G code of Optima, Super Package Software, AUTOCAD DXF file, the system has its own graphics editing software (exactly the same as Paul's editing method);
8. Graphic library nesting programming, selecting abnormal shape from the library, setting relevant parameters, processing quantity, automatic nesting, generating processing trajectory;
9. The sorting function of DXF class files, including the nearest point, entry point, or by graphics color clockwise, counterclockwise sorting and other options. Free the switch between single-phase cutting and bidirectional cutting is realized.
10. Photoelectric positioning function, according to the actual position and deflection angle, automatically adjust cutting;
11. Compensation function: tool eccentricity compensation, clearance compensation, pitch compensation;
12. All kinds of protection: including soft and hard limit, cutter pressure limit, external emergency stop control and so on.

Optimization software：

1. Importable optimization results done in the Office
2. Cutting scheme can be manually created and edited
3. With copy and mobile functions
4. Manual editing of cutting sequence
5. The cutting scheme can be quickly created by X, Y and Z modes.
6. Simultaneous optimization of multiple original and small patches
7. Optimized typesetting without size limitation
8. Optimized Result Rotation, Mirror Management, etc.
9. Priority management for small size cutting optimization
10. Priority management of original glass sheet optimization
11. Template Scanning Function and Scanning Graphics Processing
12. Original glass sheet storage Management
13. 20 efficient optimization algorithms
14. Cutting graphics can be edited
15. Label Design and Label Printing（Label-WAY）
16. Clear Printing of Optimized Result Report
17. Excel Data File Import
18. Low-E Glass and Adhesive Glass Cutting Management
19. A graphics library containing 350 parametric graphics, including all the commonly used graphics types (Geo-Way)
20. Two-Dimensional CAD System with Abnormal Scanning Processing Function (Cad-Way)
21. Automatically converting digital signals from CNC systems into graphical forming points
22. There are many language choices for the software operation interface, including the Chinese interface.
23. Follow up the latest international software development, provide upgraded versions in real time, and achieve the latest functional requirements for customers

Partie électrique：

、Contacteurs : Renmin/Zhengtai
、 Disjoncteur : Renmin/Zhengtai
、Bouton : Renmin/Zhengtai
、Électrovanne principale : Airtac
、Autres composants pneumatiques : Deke/Shengguan
、Ventilateur : Liyuan

Partie mécanique；

、Table de travail : plaque haute densité étanche
、Table : Feutre industriel importé (noir)
、 Barre de rupture : bois massif (couleur naturelle)

Remarque : En fonction de la date de livraison et de l'amélioration technique, la société de production se réserve le droit de remplacer les pièces achetées de la même marque.

• Fonction de prélavage ;
• Positionnement automatique précis pour les DGU à 3 marches latérales ou les IGU à 4 marches latérales ;
• Le remplissage automatique de gaz argon pourrait définir la valeur du gaz et afficher le processus de dépôt en ligne avec une concentration de gaz élevée.

1. Barre de rupture : type 3+1
2. Taille de Tableau : 6300*3500 millimètre
3. Épaisseur du verre : 3-19 mm
4. Puissance : 8kW
5. Hauteur de table : 900 + 20 mm

Croquis de conception

Ligne de connexion automatique de la table de bris de verre flottant à l'air