Как выбрать подходящее оборудование для производства закаленного стекла?

Оборудование для загрузки листового стекла в основном используется для извлечения и транспортировки стекла.

Стекло транспортируется лентой + воздушной флотацией. Ленточный конвейер транспортирует стекло к позиционирующему блоку стола для резки и определяет положение стеклянной пластины с помощью определенного обнаружения. Опорная поверхность покрыта войлоком.

Режущий мост изготовлен из жесткого и не скручивающегося металла и приводится в действие серводвигателем через точное передаточное устройство. Движения режущей головки включают X/Y/Z и вращение головки. Высота и давление режущей головки должны автоматически регулироваться в соответствии с состоянием стекла, а режущее масло автоматически впрыскивается в режущий круг.

Головка для удаления пленки и режущая головка имеют общую мостовую раму. Колесо для удаления пленки приводится в действие двигателем и имеет устройство для удаления пленки и пыли. Высота колеса для удаления пленки может автоматически регулироваться в соответствии с размером шлифовального круга и толщиной стекла, а давление для удаления пленки может автоматически регулироваться. Режущий станок может автоматически определять исходный размер и толщину стекла и точно определять его положение.

Машина для шлифования кромок стекла в основном используется для обработки параллельных двухсторонних сторон прямого плоского стекла. Она может шлифовать и полировать кромки стекла в таких формах, как дуговые кромки и прямые кромки, а также может шлифовать безопасные углы. Она использует ПЛК для управления сенсорным интерфейсом человек-машина, который может работать автоматически или вручную. После ввода параметров скорости обработки и ширины обработки машина автоматически настроит параметры обработки и отобразит настроенные параметры.

The glass washing and drying machine adopts a fully automatic control system with a human-machine interface. All required data can be seen on the control surface, which is convenient and clear. The equipment consists of a conveying system, an inlet section, a cleaning section, an air drying section, an outlet section, a wind system, a water system, and an electrical control system.

1. Conveying system
The conveying system adopts rubber roller conveying.

2. Inlet segment
The inlet segment is an independent frame with a pre-rinsing part on it, protective covers on both sides of the inlet segment (the protective covers are carbon steel protective covers, painted), and a water accumulation tray on the inlet segment to ensure that the rubber roller at the inlet end is immersed in water for 10 mm to achieve the self-cleaning effect of the rubber roller.

3. Washing segment
The cleaning segment has four sets of brushes, and the water sprayed from the nozzle can form a fan shape. The cleaning part includes the pre-rinsing part, which uses a water pipe with a flat nozzle.

4. Air-drying segment
The air-drying segment has three pairs of air knives, each pair of air knives has upper and lower air knives, and the air knives are made of stainless steel. The height of each air knife can be adjusted manually separately, and there are steel plates and sound insulation cotton inside the air-drying segment for sound insulation.

5. Outlet segment
The outlet segment is an independent frame with three sets of inspection lights on it, and protective covers on both sides of the outlet segment, which are carbon steel protective covers, painted.

6. Wind system
The fan is installed in a soundproof box, and the soundproof box is surrounded by soundproof cotton and porous plates, which can achieve the effect of sound insulation. The soundproof cotton is protected by porous plates to prevent dust from contaminating the fan.

7. Water system
The water tank is installed under the shelf, and a water tank in the pre-rinsing part can use clean tap water. The cleaning section is equipped with an integral water tank with casters and handles, which can be freely dragged out for cleaning.

8. Electrical control system
The electrical control system includes a control cabinet installed near the outlet of the equipment.

The double-chamber tempering glass furnace is a device that completes the glass heating and tempering process. The tempering process of glass is as follows: 
① The glass is evenly arranged in the upper section; 
② It is sent to the heating furnace for uniform heating, and then sent to the wind grid section for rapid cooling after heating to complete the tempering; 
③ It is transported to the lower section and the lower piece is packed manually. The double-chamber tempering furnace is mainly composed of a film-placing table, a preheating furnace, a heating furnace, a cooling device, a film-unloading table, a wind duct system, and an electrical control system.

1. Sheet placement table
The original glass is placed on the sheet placement table in a certain way. After pressing the start button, the roller starts to move forward with the glass. After triggering the photoelectric switch near the transition roller, the roller stops rotating and the glass waits for the next command here.

2. Preheating furnace
The preheating furnace adopts upper forced pure convection technology. When the glass enters the preheating furnace, the door of the preheating furnace is opened, and the sheet placement table conveying roller and the ceramic roller in the preheating furnace rotate synchronously to send the glass into the preheating furnace. Then, the preheating furnace closes the furnace door. The glass is driven by the roller in the preheating furnace and reciprocates within the set range. The glass is heated quickly and evenly, and the heating quality is better than other methods. At the same time, it can ensure that the ceramic roller does not bend or deform, extending the service life of the preheating furnace.

3. Heating furnace
The performance and configuration of the heating furnace are the same as those of the preheating furnace, that is, the upper forced pure convection technology.

4. Cooling device
The cooling device is composed of a cooling air grille and a conveying roller.

5. Lower sheet table
The lower sheet table is a horizontal roller section with heat-resistant imitation rope wrapped on the surface.

6. Air duct system
The air duct system is mainly composed of fans, air supply pipes, and air collecting boxes.

7. Electrical control system
The electrical control system mainly includes the host computer, PLC system, variable frequency drive system, fan inverter system, and heating control system.