LJWQ-2500 Automatic Horizontal Glass Washing and Drying Machine consists of in-feed, washing, drying & out-feed section. To make good washing performance and quick air dry, it adopts 3 pairs brushes and 2 pairs air knives with 1pc air blower. It fits for tempered glass, laminated glass, Low-e glass or any other flat glass processing.



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LJWQ-2500 Automatic Horizontal Glass Washing and Drying Machine 


Product Description

LJWQ-2500 Automatic Horizontal Glass Washing and Drying Machine

 

LJWQ-2500 Automatic Horizontal Glass Washing and Drying Machine is a multi-purpose special washing machine for flat glass washing. It is specially designed for various tempering furnaces and laminated glass production lines. According to different purposes of users, the machine has roller brushes. , clear water circulation, high-pressure cold air, and other functions are combined and matched. The machine has the characteristics of stable and reliable performance, strong decontamination ability, clean, good air-drying effect, easy maintenance, and convenient adjustment, and can be selected by users. The overall structure of the machine is composed of four parts: an inlet segment, a washing segment, air-drying segment, and an output segment.

The main transmission system of the machine adopts bevel gear transmission, frequency conversion speed regulation, digital display, stable transmission, and convenient maintenance.

The conveying rubber roller of the whole machine adopts the overall rubber structure of vulcanized rubber (no contact with acidic liquid is strictly prohibited).

The washing system and air-drying system adopt an electric overall lift, and the maximum internal opening is 350 mm, which is easy to operate.

This machine is suitable for ordinary glass washing and is more suitable for tempering, coating, Low-E Glass, laminating glass, and vacuum processes with high cleaning requirements.


Equipment advantages


Characteristics

Horizontal structure, simple operation. The machine frame adopts heavy thickness aluminum alloy to avoid to be out of shape when working for a longtime. With stainless steel water sink and high pressure pre-spraying (high pressure pump) in loading ( in-feed), the rubber roller can pre-wash automatically to clean out the glass powder or scraps. Brush: The top and bottom brushes transmit by 1 motor respectively. Water tank (with heater): 2 water tanks total, 1 for pre-wash, another for washing section. Blower: Low noise and vibration. Conveying adopts frequent converter, digital display and convenient operation, which do good to connect with double edging line, hollow glass line, safety glass line, etc. Table rollers adapt superior rubber and transmitted by gear wheel which makes a stable working. Side covers and tanks and any other water touched material adopt stainless steel 201. Washing and Drying section can be lifted to Max. 400 mm by adjustment on electrical board with 4 legs(corners) increasing through motors and encoder. 2 pairs air knives adopt advanced technique device, large power and quick air dry.


The Aluminum Alloy Structure

The whole cleaning equipment adopts aluminum alloy assembled tripod, which is stable and durable, not easy to change. The surface of the aluminum alloy aluminum profile adopts negative oxidation treatment, which is not easy to be corroded by water.


The Water Tank Adopts #201 Stainless Steel

The water tank, the shield and the place in contact with the water are made of #201 stainless steel, which is harder than #304 stainless steel and contains high manganese. Chromium-rich oxides will be formed on the surface of the steel body to protect the steel body from water rust


The Gear Transmission

The equipment adopts gear transmission as a whole, and the transmission efficiency is high, generally η=0.94~0.99; the transmission ratio has a wide range, especially when planetary transmission is used, the transmission ratio can reach 100-200 (single-stage), which is suitable for deceleration or Speed-increasing transmission; reliable operation and long service life.


The Lifting System

The lifting system is driven by a servo motor, driven by a lifting screw, and combined with a gear drive. It has the characteristics of low friction loss, high transmission efficiency, and high axial rigidity. In addition, the starting torque of ball screw pair is Smaller, there will be no crawling phenomenon like sliding motion, and it can ensure the realization of precise micro-feed and high-speed feed.


The Rubber Roller Transmission

The feeding port and the discharging port of the equipment adopt frequency conversion transmission, and the operation screen is displayed for easy operation. The rubber roller is made of high-quality nitrile rubber, driven by gears, and runs smoothly. It can be connected with edging line, hollow line and laminated line for data connection and unified control.


The Imported PLC Control System

The PLC control system can be equipped with the Taiwan Delta or Germany Siemens control system according to the actual requirements of the customer. The PLC control system can be directly connected to the network, connecting the loading and unloading CNC robots to achieve a smart factory with integrated operation.


Main Technical Parameter

Item.

Parameter.

Max. width

2500mm

Min. size

400*400mm

Glass thickness

3~28mm

Working table height

900mm±30mm

Blower power

22kw

Total power

32kw

Weight

3000kg

Dimension

5700*3300*2500mm

Low-e require

Yes

Water heater

Yes

Processing speed

0.5~12m/min

Processing-speed suggestion as follow:

4mm~8mm thickness, speed suggested to 8-12m/min

10mm~12mm thickness, speed suggested to 4~6m/min

15mm~19mm thickness, speed suggested to 2-3m/min

20mm and more, speed suggested to 0.5-1.5m/min


Item.

Spec.

Main machine frame

Aluminum alloy + steel, no deformation.

High pressure pump

China famous brand: Shanqing

Frequency converter of conveying

China famous brand: Kailida

Brush motor

China famous brand: Jinxing

Bearing

China famous brand: HRE

Electrical Appliance

Schneider

Rubber roller

NBR Perduran(sour liquid forbiddion), stainless steel 304 shaft

Water tank, sink, side covers, all parts touch water

Stainless steel 201

PLC

Siemens


Services 

Pre-Sales Service

1. Free inquiry and consulting support.

2. Free sample-making support.

3. Manufacturing process inspection.

4. Free quotation.

5. Troubleshooting. 


After-Sales Service

1. Offering the specifications for the entry-level glass deep-processing machine with 1 years warranty.

2. English software, user manual, and engineer guide.

3. 7/24 technical support by email or call, if you have any problems, we will help you to solve them within 12 hours.

4. During the warranty period, if any part is broken, we will provide it for free.

5. Free remote service and support, if it is necessary, our engineer will come to your country for training.

6. 7 working days to produce the machine, in the meanwhile, we will report the production process in time. 


FAQs 

1. Is it easy to operate for a beginner?

We provide an English manual or live video guide that will show how to set up and use the machine. Whether you are a beginner or an expert, you can quickly learn to operate. If you still have any problems, please contact us directly via calling or mailing. 

2. How to choose the right entry-level glass deep-processing machine?

Yes, to give you a suitable entry-level insulating glass producing machine, please tell me the max working area, materials for processing, and the thickness for the materials to be cut. Then an affordable glass deep-processing machine will be recommended to fit your requirements. 

3. If the glass deep-processing machine have any problem after I ordered it, what could I do?

3.1. Free parts will be sent to you in the warranty period if the machine has any problem.

3.2. Free after-sales service life for the machine, please feel free to contact us if you have any problems.

3.3. We will offer 7/24 free service and support by phone, WhatsApp, skype, and mail. 

4. What about quality control? 

The whole production procedure will be under regular inspection and strict quality control. The complete machine will be tested to make sure it can work very well before being out of the factory. The testing video and pictures will be available before delivery. 

5. What about the MOQ?

Our MOQ is 1 set glass deep-processing machine. We could send the glass deep-processing machine to your country port directly, please tell us your port name. There will be the best shipping freight and machine price for you. 

6. What about the payment terms?

6.1. 30% by T/T in advance, 70% by T/T before shipping.

6.2. L/C is acceptable, if the amount is big, please issue the draft for our confirmation at first. 

7. What about the delivery terms?

We will arrange the delivery on the terms we both agreed upon after the confirmation by the buyer. For standard machines, it would be 7-10 days. For special ordered machines, it would be 15 to 30 days depending on the factory arrangement. 

8. What about the packing?

Waterproof plastic film package with foam protection in each corner. Plywood case package with steel belt. It saves space as much as possible for container loading. 

9. What about the documents after shipment?

After shipment, we will send original documents to you by DHL which include the packing list, commercial invoice, bill of landing, and other certificates as required by clients. 


International Shipping Around the World 

All the glass deep-processing machines can be shipped worldwide by sea, by air, or by international express logistics via DHL, FEDEX, UPS. You are welcome to get a free quotation by filling up the form with your name, email, detailed address, product, and requirements, we will shortly contact you with the full information including the most suitable delivery method (fast, secure, discreet) and freight.

Matériel
Pièce en acier inoxydable pour le lavage des pièces
Max. taille du verre
2650 mm
Vitesse de lavage
1 à 12 m / min
Nom du produit
Machine à laver le verre horizontal
Épaisseur du verre
3 à 25 mm
Fonction
Verre à faible émissivité, verre à revêtement ordinaire, verre à revêtement solaire
Tension
220V ou 380V
Dimension (L * W * H)
6260 mm * 4800 mm * 3100 mm
Puissance
42 kW
Poids
3940 kg
Couleur
Exigence des clients
Lorsque le verre est lavé et séché, des défauts de verre se produisent parfois, et les principaux défauts sont les suivants.

(1) Éclatement des bords : les problèmes de transmission et de système de serrage provoquent la collision du verre dans la machine à laver.

(2) Rayures : Il y a du verre brisé sous le lave-linge et des draps empilés sont empilés pendant le fonctionnement.

(3) Sale : le réservoir d'eau n'est pas changé à temps et la qualité de l'eau n'est pas propre ; trop de poudre de verre est tachée sur le pinceau; la section de séchage à l'air n'est pas filtrée ou le filtre n'est pas propre et la teneur en poussière est importante.

(4) Le soufflage n'est pas sec : le volume d'air et la pression d'air ne sont pas suffisants, et la lame d'air ou l'angle de soufflage ne convient pas.

Lorsque le verre est lavé et séché, il se coince parfois dans la machine. Les principales méthodes de prévention sont les suivantes.

(1) Ne mettez pas de verre dépassant la limite d'épaisseur de la machine à laver et à sécher.

(2) Lors du chargement du film, la distance entre les verres doit être suffisamment grande.

(3) Ne nettoyez pas la zone plus petite que la taille minimale spécifiée par l'équipement et la brosse rotative. Si la vitre est collée ou anormale, arrêtez immédiatement la machine pour l'éliminer.

(4) Lors du nettoyage de verre étroit et long ou de verre de petite taille, le côté long doit être placé dans la direction avant.