Why do IG units have sealant leakage?

Sealant leakage is usually caused by incorrect sealant temperature or viscosity, poor spacer bending accuracy, glass size deviation, surface contamination, or unstable 2K sealing ratios.

How can I prevent sealant leakage in insulated glass units?

Maintain correct sealant temperature, ensure precise spacer bending, keep glass surfaces clean, use stable A/B sealant ratios, and consider using an automatic sealing robot for consistent quality.

Can equipment problems cause IG sealant leakage?

Yes. Butyl extruder temperature errors, 2K sealant mixing issues, worn nozzles, and inconsistent machine pressure can all lead to poor sealing performance and leakage.

Does manual sealing increase the risk of leakage?

Manual sealing often leads to uneven sealant lines and inconsistent corner filling. Using an automatic IG sealing robot significantly reduces leakage and improves product stability.

What is the best long-term solution for reducing IG sealant defects?

Investing in automated equipment—such as an IG sealing robot, automatic spacer bending machine, and calibrated 2K sealant pump—offers the most consistent and long-term solution to eliminate sealing problems.

Is LIJIANG Glass a factory or a trading company?

LIJIANG Glass is a professional manufacturer specializing in glass machinery and insulating glass production lines. We design, produce, and assemble equipment in our own factory to ensure strict quality control and efficient delivery.

What is the delivery time for your glass machinery?

Normally, the delivery time is 15–20 working days after receiving the deposit. For standard models, we usually have stock in the factory. If you have urgent requirements, we can arrange priority production.

What payment methods do you accept?

We accept common international payment methods including T/T (bank transfer), L/C, and other negotiable terms depending on the order volume and customer region.

How does LIJIANG Glass provide after-sales service?

We provide full technical support after delivery, including online troubleshooting, installation guidance, video assistance, and on-site service if necessary. Our engineers ensure smooth operation and long-term maintenance support for every customer.

Can LIJIANG Glass customize glass machinery?

Yes, we can customize glass processing equipment according to your factory layout, glass size, and production requirements. Our design team provides tailored solutions to optimize efficiency and cost performance.

GLASS PROTECTIVE FILM APPLICATOR (The first unit in Asia）

Equipped with 18 servo motors, automatically adapts to glass length, height, and thickness; operates via 3D trajectory motion. Features five pressure rollers specifically designed to eliminate air bubbles, ensuring a smooth film application surface. No material waste; eliminates the need for manual film peeling or pulling. Fully automated operation requiring no human intervention. Four application stations allow for the simultaneous use of horizontal and vertical alignment films to meet precise positioning requirements; they automatically switch between film sizes based on the glass dimensions. Capable of processing over 800 pieces of residential glass in an 8-hour shift (based on actual performance data). The cutting blade does not touch the glass surface, preventing scratches. Supports the application of adhesive-free electrostatic film, simplifying film removal; film changeover takes as little as 19 seconds. Customizable LOGO printing function available. Suitable for both in-line integration and standalone operation.

Fornecedor: LIJIANG Glass
SKU: 1
Frete:

Adicione uma avaliação


Glass protetive film Applicntor
NO.	Technical Requirements	Parameter	Notes
1	Model	LJGYJ2530/2535/2540
2	Dimension	8500×2100×3950(L×W×H)
3	Voltage	380V 50HZ
4	Total power	24KW
5	Air pressure	0.5-0.8MPa
6	Min.IG size	450×350mm(L×H)
7	Max.IG size	3000×2500mm(L×H)
8	Min.IG thickness	15mm
9	Max.IG thickness	60mm
10	Max.IG weight	600KG
11	Film	Single-sided/Double-sided film
12	Bottom glass edge reservation	≧15mm	Manual input
13	Other glass edge reservation	5-50mm	Manual input
14	Automatic adjustment of IG dimension	Adding length and height adjustment	Or manual input
15	Automatic adjustment of IG thickness	Adding thickness adjustment	Or manual input
16	Conveyor speed	2-10m/min
17	Conveyor roll height	520mm
18	The roll heights of the first group	300-400mm
19	The roll heights of the second group	600-700mm
20	Inner diameter of film roll	76mm
21	Max.outer diameter of film roll	300mm
22	Film roll	IG protective film	Some manufacturers'film not suitable
23	Film thickness	0.03-0.08mm
24	PLC+servo	Tian chuan

GLASS PROTECTIVE FILM APPLICATOR (Patented Product)(The first unit in Asia)

Saiba Mais