Our customers come to us with a number of custom machine-building needs, and our experts in machining operations have the knowledge, skills, and most advanced technology at their disposal to meet them. No matter the nature and scope of your project, we can handle any and all phases in which you need assistance, including:

  • Welding and fabricating of the base or frame
  • Machining of special component parts
  • Reverse Engineering Services
  • Procurement of raw materials and commercially available components
  • Secondary processes such as plating and anodizing
  • Painting and specialty finishing, including CARC coatings
  • Complete mechanical assembly
  • Plumbing of any associated pneumatic or hydraulic systems
  • Wiring of main control cabinets, including PLC wiring and operator stations
  • Debugging, testing and checkout
  • Final skidding, crating and shipping

Custom is the operative term in custom machine building. We know that our customers often require special machinery unique to their process, so at Astro Machine Works, our engineering support team spend time getting to know your unique needs and requirements so they can develop a truly custom solution. We pour the utmost care and attention to details that exceed your expectations. Once approved, our manufacturing and quality control teams use these final drawings to create high-quality, highly durable customized glass producing machine that will enhance your own glass processing business and its daily operations.

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What types of companies need custom machine builders and for what type of applications? A surprisingly wide range of both. We often work with companies that need manufacturing machines for their projects — custom solutions rather than off-the-shelf equipment already available. We also build assembly machines and machines for general production. Many businesses come to our custom-machined parts for special-purpose glass machines.

With almost every engagement, our custom machine engineering support represents a solution to a problem our customers have been glass deep-process experiencing for a long time. Here are a few scenarios where custom manufacturing machines or solutions could benefit a company:

  • You’re a manufacturer of glass curtain wall building and are attempting to land a large contract to produce more glass panes for a new airport. However, the government is requiring glass production with specifications that are beyond your company’s capabilities. LIJIANG Glass Machine Works can work closely with you to develop a prototype or jumbo-size glass production of a customized glass machine that will meet the standards and put you in a better position to win the bid.

  • You’re a leading producer of devices for the refrigerator glass industry, and your top client has created a concept for a state-of-the-art device that will help your customers with efficient insulation and energy saving. LIJIANG Glass can assist you in the engineering and production of custom manufacturing machines that will allow you to manufacture these high-precision parts in a timeframe that meets your client’s needs. You will also be able to meet the stringent quality and performance standards that this highly specialized freezer glass industry demands.

  • Your company has years of experience in providing insulating glass windows and doors for train industry applications, such as traditional trains or high-speed rail. You’re looking to expand your operation so you can take advantage of the rapidly growing industry. You can count on the LIJIANG Glass Machine Works engineering support team to create innovative custom manufacturing machines that will help you gain access to this emerging market and give your company a competitive edge.

  • As a manufacturing vendor and agent of automatic glass processing machines, you’re having difficulty keeping up with the constant change that typifies this industry in the 21st century. As leading custom machine manufacturers, we can assist you in the development of state-of-the-art equipment that will help you keep pace with your competitors and provide better service to your existing customer base.

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What sets LIJIANG Glass apart from the Competition? image
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Custom-built machines can open up untapped production capabilities. Here are some other reasons why you might need custom-built machines:

  • The part you want to produce is not standard or has unique properties;
  • You need the capability to produce high-quality insulated glass on short notice;
  • The components you need are not available or expensive to order from other glass machine manufacturers or suppliers.

If you use custom automated machines, you’ll be able to address these issues and enjoy these benefits:

  • Higher efficiency: Custom machines can produce finished products faster, more accurately, and with minimal delays or interruptions.
  • Accuracy and precision: Automated custom machines eliminate the risk of human error caused by fatigue, distraction, or inexperience.
  • Better safety: Limiting the material handling stages of insulated glass production can protect employees from repetitive stress injuries, sharp or heavy objects, and long-term health risks from exposure to chemicals and aerosols.
  • Increased production: Because of their increased speed, custom-built machines allow your facility to scale up production and increase profits.
  • Enhanced quality and consistency: Custom-machined parts are virtually identical and closely follow the design file’s specifications for tolerances, surface finish, and other features.

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Explore Your Custom Glass Machine Solutions

From simple designs to complex production and automation solutions, discover examples of features, details, and innovations of a LIJIANG Glass Custom Machine that give you a competitive advantage.

 
Machine Tool Bed Castings are Treated with Stress Annealing image
The machine bed of LIJIANG Glass automatic insulated glass processing equipment adopts stress relief annealing, also known as low-temperature annealing (or high-temperature tempering), to eliminate the residual stress of castings, forgings, welded parts, hot rolled parts, cold drawn parts, etc.

Stress annealing is an overall heat treatment process for equipment bed castings, which is a metal heat treatment process that changes its overall mechanical properties by heating cast iron flat plates, cast iron bent plates, or equipment bed castings as a whole, and then cooling them at an appropriate rate.

LIJIANG Glass will ensure that the stress-annealed steel will no longer deform or crack after a certain period, or during the subsequent cutting process.

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The Electrophoretic Coating image
Some structural components of LIJIANG Glass automatic insulated glass processing equipment are sprayed by electrophoretic spraying. The electrophoretic coating has a high penetration rate and can be completely dissolved or emulsified in water. In the gap, the corrosion resistance and weather resistance of the inner cavity, weld seam and edge of the workpiece are significantly improved.

There is a big difference between electrophoretic spraying and ordinary spray paint. The painting process of the two is different. Electrophoretic spraying can save energy and cover hidden places. In addition, the products made by the electrophoresis spraying process are not prone to peeling or scratches after extrusion.

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The Machining Department

The machining department from LIJAING Glass, is equipped with precision machines such as lathes, milling machines, grinders, inner and outer circles, fast/slow wire feeders, and CNC machining centers, as well as auxiliary processing equipment such as sandblasting machines and roller mills, with a machining accuracy of 0.002 mm. The testing equipment is equipped with high-precision testing instruments such as projectors, altimeters, and micrometers, with a testing accuracy of 0.001 mm.

The Steel Processing Department

Could use the mechanical force (shearing, sawing, grinding) to cut, and the corresponding machinery includes a shearing machine, sawing machine, grinder, etc., which is more suitable for linear cutting of steel plates or profiles with a thickness of 12-16 mm or less. Could use oxygen-acetylene, propane, liquefied petroleum gas, and other flames to heat and melt the metal, and use compressed air to blow off the molten metal, to separate the metal, which is suitable for curve cutting and multi-head cutting.

The Mechanical Components Assembly Team

LIJIANG Glass is equipped with an assembly team composed of many years of experience. Before assembly, it will be familiar with the drawings many times, and the size, quality, and cleanliness of the parts will be checked, the matching accuracy will be checked。 After the general assembly, the equipment is put into trial operation, the problems that occur during the trial operation are adjusted in time, and finally, the equipment is protected by anti-corrosion and painting.

The Electrical Circuit Assembly Team

LIJIANG Glass has a years+ experience in electrical distribution cabinets. The assembly first arranges the electrical components: circuit breakers, contactors, thermal relays, current transformers, terminal blocks, etc., Finally, it is checked and confirmed, and the power transmission test is correct to ensure that the equipment can be powered on normally before leaving the factory.

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