Automatic Insulated Glass Sealing Robot Equipment

LIJIANG Glass - Type: LJTJ2030/LJTJ2540
LJTJ2030 Automatic Insulated Glass Sealing Robot Equipment
  • Adopts Japan Yaskawa servo control system, full automatic and high-efficiency;
  • Automatic memory function, no need to input parameters repeatedly;
  • Automatically repair glass corners with scraper and roller;
  • The conveying section of equipment could be divided into four sections, and glass can be pre-stored;
  • Automatically measure glass size and glass depth, adjust sealing speed;
  • Adopt timing belt, smooth transfer and accurate position;
  • Every automatic-function is with manual operation;
  • Could coat the double glazing, shaped glass, step glass, triple glass.
  • One set of booster pump control two groups of sealants;
  • Automatic timing sealant discharging function;
  • The sealant mixing system adopts anti-blocked structure and is easy to clean.
Item.Spec.
Max. Glass Size2000*3000 mm/2500*4000 mm/3300*7000 mm
Min. Glass Size400*300 mm
Glass Thickness12-56 mm/12-56 mm/12-80 mm
Working Speed5-40 mm
Air Pressure0.6-0.8 MPa
Squeeze Pressure<35 MPa
Voltage380V 50Hz 3P
Power15 Kw/15 Kw/20 Kw
Overall Dimension(L*W*H)3700*2500*3000 mm/8700*2500*3500 mm/ 15000*2500*4300 mm
Weight4300 kg/5000 kg/7000 kg
The Layout Diagram of Automatic Insulated Glass Sealing Robot Machine
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  • The butyl extrusion speed could reach 47 m/min;
  • Saving butyl by compared with ordinary machine, the glue could reach 7 g/m;
  • Manual exhaust, simple operation;
  • Adopt non adhesive synchronous belt, talc powder is not required to clean it;
  • Main accessories are made of German brand, PLC Program control, stable performance;
  • Using movable vertical butyl release and horizontal extrusion, convenient and practical;
  • Adjust the width of glue head automatically, ensure the double side gluing is consistent with the quick opening value integrated control;
  • The height adjustment of beam is convenient, effective to solve the problem of write line;
  • Use touch screen operation, simple trial;
  • Adjust the butyl output automatically according to the speed change;
  • Adopt brand hydraulic system to ensure uniform and full rubber output;
  • The buytl cylinder adopts the pull-up structure, which is convenient for changing the butyl extruder coating.

Item.Spec.
Voltage380V 50Hz 3P
Power5.7 Kw
Butyl Extrusion Pressure10·25 MPa
Temperature110~140 ℃
Glue Thickness0.3~0.5 mm
Glue Width3.5 mm
Aluminum Spacer Width5.5~26.5 mm
Speed0~47 m/min
Diameter of Butyl Cylinder200 mm
Air SupplyFlow 0.4 m³/min
Air Pressure≥ 0.6 MPa
Dimension(L*W*H)2800*700*900 mm
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Application

This type Insulated Glass Two-component Sealant-Spreading Machine was designed by advanced technology from abroad and inside of China. It is special equipment used for spreading the two-component polysulphide glue and/or two-component silicone structure glue for the aluminum type insulating glass or curtain wall glass. A and B pump adopt Korea brand HASCO.So it can ensure the reliable working-effect.

Special and convenient mixed device can ensure the high quality mixing of the two-component polysulphide glue and/or two-component silicone structure glue. This equipment is featured by uniform mixture and continuous stability of extruded glue, good spreading effect and high production efficiency.

Main Feature

1.Imported motor system to improve equipment efficiency
2.Imported sealant gun, stainless steel mixer
3.High pressure protect device
4.Mixed rate detector
5.Anti-back flow control structure
6.Important control parts adopt Korea Brand
7.Mixed rate detector can control the rare of two kinds of glue

It adopts the most advanced domestic and international technologies, which is applicable to sealing and bonding of insulating glass and curtain wall glass as well as machinery manufacturing.

The internationally prevailing stationary reciprocating mixer is used in this machine, with the specially designed needle valve, a much better mixing result is achieved; The special material with elasticity is used to make the dispensing nozzle, the production of insulating glass is more convenient, simple and elegant.

The material pump, curing agent pump and proportional pump high pressure valve of the machine are made of special leakage-free alloy by grinding. The proportional pump is installed with an adjustable proportioning mechanism; the nearly fastidious proportioning requirements of the bi component adhesive are fulfilled, as well as those of curtain wall glass and insulating glass.

The curing agent system is fully closed, which prevents the agent from contacting air and therefore solidification occurs. The fluid flow rate stability is ensured and mixing effect improved.

The key functional parts are made of high-tension and quality stainless steel with thermal treatment, the reliability and durability of the machine are greatly improved, ensuring a fairly well quality of machine.

Component A pump and Component B pump are driven by high quality imported pneumatic systems respectively. With the contact-free electrical control system, a reliable and sensitive switching of direction is realized.

Main Technical Parameter

Item.Spec.
Working air pressure0.3-0.6MPa
Sealant spreading pressure15-20MPa
Sealant volume4L/min
Diameter of A/B sealant570mm/280mm
Sealant spreading air pressure ratio50:1
Mixed rate6:1-14:1
Air supplyFlow 0.8m3/min
Air pressure≥0.8MPa
Overall dimension1100*950*1630mm
Weight490kg
Capacity of the glue drum200-300 ml/200 kg

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Main Feature

  1. Easy operating, simple and flexible.
  2. It is used for fixing and rotating glass when manual coating the outside of IG glass.
  3. The middle sucker is suitable for small pieces of glass, however, extra support frame is for large pieces of glass.
Main Technical Parameter

Power supply380V 50 Hz
Total power0.37 kw
Operating dimension1500*1500 mm
Dimension600*550*985 mm
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