Insulated Glass Equipment Automation Solution image
Are you looking forward to purchasing an automatic insulating glass Production line kits for glass business expending, commercial using, industrial glass deep-processing manufacturing?

Are you doing research on buying affordable insulated glass producing equipment for glass deep-processing with any budget in USA, UK, UAE, Canada, Australia, Russia, South Africa, China, India, or other countries from Asia, Europe, North America, South America, Africa, and Oceania?

Review 2022 best budget automatic double glazing producing machinery buyer's guide for glass workers, glass processing machinists, glass fabricators, builders, carpenters operators, craftsman, and beginners.

LIJIANG Glass will offer you 2022 top rated automatic insulating glass processing machines with custom CNC glass cutting, washing and drying, loading and unloading, tempering, and insulating service to fit your glass processing projects, plans, and ideas in glass produce and process instruments.
What is the automatic insulating glass production line?

What is the automatic insulating glass production line?

An insulating glass production line is a kind of glass deep processing equipment, which is mainly used to process and make insulating glass instruments. It mainly goes through cleaning, drying, making spacer frames, filling desiccant, and the first seal (coated with butyl rubber). , inspection, frame placement, sheet pressing, second sealing (polysulfide glue or silicone glue), and next sheet...

Know More
What is the basic performances of insulated glass production line?

What is the basic performances of insulated glass production line?

At present, due to the improvement of the quality of the environment-friendly living environment, insulating glass, as a product with advantages such as heat insulation, sound insulation, and fire prevention, is more and more used in building curtain walls and home decoration, thus driving the development of insulating glass production lines. Has the following characteristics:

Know More

What is the design scheme of the automated insulating glass production line?

Insulating glass is a new type of building material with excellent features such as sound insulation, heat resistance, and heat preservation. It is particularly necessary and urgent to improve the automation productivity of insulating glass and promote the automation, digitization and intelligence of the insulating glass production process...

Know More

How to choose the configuration scheme of insulating glass equipment?

It all depends on your specific needs when you plan to purchase the insulating glass machine varies in cost. There is a wide variety of types of insulating glass machines based on table sizes (work areas), features, durability, performance, quality, brand, manufacturer, and customer service which all factor into an insulating glass machine's price.

Know More

How much does a insulated glass production line cost?

It all depends on your specific needs when you make a plan to purchase a automatic insulating glass production line for glass processing, double glazing production line vary in cost. There is a wide variety of types of insulated glass production line based on table sizes (work areas), features, durability, performance, quality, brand, manufacturer, and customer service which all factor into a IG line's price.

Know More

Automatic Vertical Insulated Glass Production Line

LIJIANG Glass - Type: LJBZ2030 / LJBZ2535
LJBZ2030 / LJBZ2535 Insulated Glass Production Line
  • Germany Siemens PLC control system, touch screen interface for finger touch operate
  • Automatic identification of coated glass and Low-E glass; 
  • 3 pair of soft brushes could wash online Low-E glass and offline Low-E glass; 
  • The washing parts adopt SS material and waterproof device; 
  • Water tank with automatic temperature control and water washing system.
  • Air heating system;
  • Air Fan automatic start and stop setting;
  • Noise reduction system;
  • Online display of washing speed;
  • Intelligent intermittent work, saving energy;
  • Adjustable pressing board to keep the plate pressing surface straight;
  • Connection mode of aviation plug;
  • Applicable to produce triple IGUs and Shaped IGUs.
  • Pre-washing Function;
  • Automatically accurate positioning for 3 or 4 side step DGUs;
  • Automatic Argon-gas filling could set gas value and display the process of filling online with high gas concentration.


UnitLJBZ2030LJBZ2030GLJBZ2535LJBZ2535G LJBZ2535DG
Voltage
380V 50Hz 3P
Total PowerKw39.5364139.544
Washing Speedm/min
2-10
Maximum Working Speedm/min45
Minimum Glass Sizemm450*280
Maximum Glass Sizemm2000*3000
2000*3500
(Secondary Tableting)
2500*3500
2500*4000(Secondary Tableting)
2500*4500(Secondary tablet pressing and auxiliary suction cup mechanism)
Flat Glass Thicknessmm3~15(Could be customized 3~30)
Washing Brushes
pieces
6
Maximum Thickness of Insulating Glassmm60
Total Gas ConsumptionL/min1200
Conveyer roll Heightmm520
Dimension L*W*Hmm20200*3500*320023800*3500*370027200*3500*3700
The Layout Diagram of Vertical Insulated Glass Production Line
Purchase Now
  • Air-floating back plate, to avoid the wheel scraching the glass and leaving wheel marks; 
  • Two pieces of IGUs or DGUs could be pressed and filled gas in once time, high work efficiency; 
  • Argon-gas filling in pressing, automatic filling the glass in different areas according to the size of glass; 
  • Germany Siemens PLC control system, touch screen interface for finger touch operating; 
  • Automatic identification of coated glass and Low-E glass;
  • 3 pairs of soft brushes could wash online Low-E glass and offline Low-E glass;
  • The washing parts adopt SS material and waterproof device;
  • Water tank with automatic temperature control and water washing system;
  • Air heating system;
  • Air Fan automatic start and stop setting;
  • Noise reduction system;
  • Online display of washing speed;
  • Intelligent intermittent work, saving-energy;
  • Adjustable external rotary positioning system of DGUs or IGUs;
  • Connection mode of aviation plug;
  • ERP system is optional.

UnitLJBZ2030GFLJBZ2535GFLJBZ2535DGF
Voltage
380V 50Hz 3P
Total PowerKw4144.558
Washing Speed
m/min2~10
Maximum Working Sppedm/min45
Minimum Glass Sizemm450*280
Maximum Glass Sizemm2000*3000
2000*3500(Secondary tableting)
2500*3500
2500*4000(Secondary tableting)
2500*5000 (Secondary tablet pressing and auxiliary suction cup mechanism)
Flat Glass Thicknessmm3·15(can be customized 3~30)
Washing Brushespieces6
Maximum Thickness of insulated glass mm60
Total Gas ConsumptionL/min1200
Conveyer Roll Heightmm520
Dimension L*W*Hmm20200*3500*320023800*3500*370027200*3500*3700
The Layout Diagram of Vertical Insulated Glass Air-floating Production Line
Purchase Now
Regular Function

  • Germany SIemens PLC control system, touch screen interface to finger touch operating;
  • Automatic identification of coated glass and Low-E glass;
  • 3 pairs of soft brushes could wash online Low-E glass and offline Low-E glass;
  • Water tank with automatic temperature control and water washing system;
  • Air heating system;
  • Air Fan automatic start and stop setting;
  • Noise reduction system;
  • Online display of washing speed;
  • Intelligent intermittent work, saving-energy;
  • Adjustable pressing board to keep the plate pressing surface straight;
  • Connection mode of aviation plug
  • Applicable to produce triple IGUs and shaped IGUs.

Optional Function

  • Pre-washing Function;
  • Automatically accurate positioning for 3 side step DGUs or 4 side step IGUs;
  • Automatic argon-gas filling could set gas value and display the process of filing online with high gas concentration.
The comparison of two design structures of  large-panel insulated glass production lines

For example, the maximum size of insulating glass required for a construction project is 3m*6m.

① The equipment structure

Extended size equipment + Inside combination technology + Two plate-pressing sections + Online argon-gas filling function

Each section of the production line needs to be designed and extended to the maximum size of the large-panel insulating glass, and the equipment size of all processing sections except the vertical glass washing and drying machine is upgraded to more than 6m. At the same time, the plate pressing section is made into two sections, and the processing method of combining the plates inside the plate is adapted to meet the requirement that the maximum length reaches 6m.

Advantage:
1. It can realize the one-time plate press molding of large plate insulating glass, and complete the argon filling function at one time, without the need for multiple processing operations;
2. It can realize simultaneous pressing and inflating of two pieces of insulating glass to improve production efficiency.

Disadvantages:
1. The production line occupies a large workshop area;
2. The price is relatively high.

Know More

②The equipment structure: 

Normal size equipment + Outside combination technology + Only one plate-pressing sections + Offline argon-gas filling function

It using the method of outside combination sheet + single plate press, it is necessary to combine two pieces of 3m*6m glass together outside the plate press, and the glass enters the plate press two or more times Pressing for the second time, and then manually inflating to complete the processing of insulating glass.

Advantage:
1. The equipment of the second structure is about 4 meters shorter than the double-plate press of the first structure, and the floor space is smaller.
2. The price is relatively lower than LIJIANG Glass LJBZ3370 Automatic Jumbo Size Insulating Glass Production Line.

Disadvantages:
1. The length of the plate press is not enough, it needs to be pressed twice or more times, which will cause uneven pressing of the first sealant butyl rubber coating and affect the sealing effect of the glass.
2. There is no way to fill the glass with argon gas online. The only way is to move the glass offline to punch holes and then manually inflate the gas. Manual inflation takes a long time, and it is difficult to meet the standard requirements of a gas content.
3. During the processing of large glass plates, multiple pressings are required, and the production efficiency will also be reduced.

         Unit                                               LJBZ3370
Voltage380V 50Hz 3P
Total PowerKw54.5
Washing Speedm/min2~10
Maximum Working Speedm/min45
Minimum Glass Sizemm450*280
Maximum Glass Sizemm3300*7000(Single-Press Mode)
3000*3000(Double-Press Mode)
Flat Glass Thicknessmm3~30
Washing Brushespieces6
Maximum Thickness of Insulated Glassmm80
Total Gas ConsumptionL/min1500
Conveyer Roll Heightmm520
Dimensions(L*W*H)
mm47200*3500*4500
The Layout Diagram of Jumbo Size Double Plate Pressing Argon-gas Filling Insulated Glass Production Line
Purchase Now

Automatic Vertical Low-E Glass Deleting Machine

LIJIANG Glass - Type: LJCM2545
LJCM2545 Automatic Vertical Low-E Glass Deleting Machine
  • Six sets of servo motors, British TRIO system;
  • Inlet-outlet with two-diection, 4 directions are available;
  • Automatically measure glass size;
  • Automatically distinguish Low-E glass coating;
  • The width of Low-E glass edge deletion is adjustable;
  • Adopts PLC control system, touch screen interface for finger touch operating;
  • Intelligent control system, could recognize batch processing.
  • Deleting shaped Low-E glass;
  • Automatically recognize of Low-E glass film .
Item.Spec.
Voltage380V 50Hz 3P
Max. Glass Processing Size2500 mm*4500 mm
Min. Glass Processing Size300 mm*400 mm
Glass Thickness3-15 mm 
Low-E Edge Deleting Width10-500 mm
Glass Conveying Speed0-30 m/min
Low-E Glass Edge Deleting Speed2-29 m/min
Grinding Wheel Width10/12/15 mm
Total Power15 Kw
Dimension(L*W*H)9700*2500*3400 mm
Weight2600 Kg
The Layout Diagram of Low-E Glass Edge Deleting Machine
Purchase Now

Automatic Insulated Glass Sealing Robot Equipment

LIJIANG Glass - Type: LJTJ2030/LJTJ2540
LJTJ2030 / LJTJ2540 Automatic Insulated Glass Sealing Robot Equipment
  • Adopts Japan Yaskawa servo control system, full automatic and high-efficiency;
  • Automatic memory function, no need to input parameters repeatedly;
  • Automatically repair glass corners with scraper and roller;
  • The conveying section of equipment could be divided into four sections, and glass can be pre-stored;
  • Automatically measure glass size and glass depth, adjust sealing speed;
  • Adopt timing belt, smooth transfer and accurate position;
  • Every automatic-function is with manual operation;
  • Could coat the double glazing, shaped glass, step glass, triple glass.
  • One set of booster pump control two groups of sealants;
  • Automatic timing sealant discharging function;
  • The sealant mixing system adopts anti-blocked structure and is easy to clean.
Item.Spec.
Max. Glass Size2000*3000 mm/2500*4000 mm/3300*7000 mm
Min. Glass Size400*300 mm
Glass Thickness12-56 mm/12-56 mm/12-80 mm
Working Speed5-40 mm
Air Pressure0.6-0.8 MPa
Squeeze Pressure<35 MPa
Voltage380V 50Hz 3P
Power15 Kw/15 Kw/20 Kw
Overall Dimension(L*W*H)3700*2500*3000 mm/8700*2500*3500 mm/ 15000*2500*4300 mm
Weight4300 kg/5000 kg/7000 kg
The Layout Diagram of Automatic Insulated Glass Sealing Robot Machine
Purchase Now

Automatic Insulated Glass Aluminum Spacer Bending Machine

LIJIANG Glass - Type: LJZW2020 / LJZW2020N
 LJZW2020 / LJZW2020N Insulated Glass Aluminum Spacer Bending Machine
  • Adopts the servo control feeding system, the size of aluminum spacers could be adjusted with an accuracy of 0.1 mm/m;
  • CNC Bending angle control system with adjustable accuracy of 0.1°;
  • Sets up four groups of aluminum spacers and stainless steel spacers storage units;
  • Aluminum spacer bars with multiple sizes could be selected at will;
  • Automatically adjust the bending speed according to the size of the aluminum spacer or stainless steel spacer to avoid the deformation of the large spacer and ensure the high speed and continuity of the small frame;
  • Automatic continuous connection of spacer, cutting spacer, avoidance of spacer joint;
  • No material prompt, sleep prompt, fault prompt, work prompt, unreasonable data refuse processing and prompt support arc-shaped aluminum spacer and special shaped aluminum spacer bending;
  • USB function, which could read EXCEL directly;

Know More
Item.Spec.
Max. Bending Size1800*2000 mm (in once)/ 2500*4000 mm(in twice)
Min. Bending Size150*300 mm
Aluminum Spacer Width
5.5-26.5 mm
Spacers Racks4
Spacer Size Error±0.5 mm
Angle Error±1°
Conveying Speed1250 mm/s
Air Pressure≥0.65 MPa
Voltage380  50Hz 3P
Total Power2.5 Kw
Dimension(L*W*H)10500 mm*2200 mm*2600 mm
Weight1580 kg
LJZW2020 Insulating Glass Aluminum Spacer Bending MachineLJZW2020 Insulating Glass Aluminum Spacer Bending Machine
LJZW2020A Insulating Glass Aluminum Spacer Bending MachineLJZW2020A Insulating Glass Aluminum Spacer Bending Machine
Purchase Now
  • The butyl extrusion speed could reach 47 m/min;
  • Saving butyl by compared with ordinary machine, the glue could reach 7 g/m;
  • Manual exhaust, simple operation;
  • Adopt non adhesive synchronous belt, talc powder is not required to clean it;
  • Main accessories are made of German brand, PLC Program control, stable performance;
  • Using movable vertical butyl release and horizontal extrusion, convenient and practical;
  • Adjust the width of glue head automatically, ensure the double side gluing is consistent with the quick opening value integrated control;
  • The height adjustment of beam is convenient, effective to solve the problem of write line;
  • Use touch screen operation, simple trial;
  • Adjust the butyl output automatically according to the speed change;
  • Adopt brand hydraulic system to ensure uniform and full rubber output;
  • The buytl cylinder adopts the pull-up structure, which is convenient for changing the butyl extruder coating.

Item.Spec.
Voltage380V 50Hz 3P
Power5.7 Kw
Butyl Extrusion Pressure10·25 MPa
Temperature110~140 ℃
Glue Thickness0.3~0.5 mm
Glue Width3.5 mm
Aluminum Spacer Width5.5~26.5 mm
Speed0~47 m/min
Diameter of Butyl Cylinder200 mm
Air SupplyFlow 0.4 m³/min
Air Pressure≥ 0.6 MPa
Dimension(L*W*H)2800*700*900 mm
LJTB01 Insulating Glass Butyl Extruder Coating MachineLJTB01 Insulating Glass Butyl Extruder Coating Machine
Purchase Now

Automatic Insulated Glass Desiccant Filling Machine

LIJIANG Glass - Type: LJGZ2020D / LJGZ2020X / LJGZ2020S
Automatic Insulated Glass Desiccant Filling Machine
  • Adopts the Germany Siemens PLC control system, stable performance;
  • Automatically drilling, filling and sealing;
  • The machine height could be adjusted according to the size of aluminum spacer or stainless steel spacer;
  • Automatically loading and replenish molecular sieve;
  • Advanced feeding device designed according to the principle of gas flow;
  • Adopts industrial plastic spraying treatment of all aluminum frames;
  • Core parts adopts famous imported brand. 
LJGZ2020D Insulated Glass Desiccant Filling Machine

  • Using big plastic barrel, save feeding time and improve efficiency;
  • Protection device for machine head
  • Filling shaped aluminum spacer or stainless steel spacer
  • could filling the large particle molecular sieve which the sizes are 1.0~1.5 mm

LJGZ2020X Insulated Glass Desiccant Filling Machine

  • With the guide rail lifting device
  • The head is stable when working
  • With large spacer auxiliary function

LJGZ2020S Insulated Glass Desiccant Filling Machine

  • Two filling stations could work at the same time of improve work efficiency;
  • Two station could realize different combinations of ordinary filling, special-shaped filling and large particle filling. (optional)
Item.Spec.
Max. Frame Size2000 mm*2000 mm
Min. Frame Size300 mm*250 mm
Aluminum Specification5.5~26.5 mm
Air Pressure≥ 0.65 MPa
VoltageAC 220V 50Hz
Power1Kw
Molecular Sieve Diameter Needed0.5~0.9 mm(Could be customized 1.0~1.5 mm)
Dimension(L*W*H)1400*1200*3600 mm
Weight3000 kg
LJGZ2020A Insulating Glass Desiccant Filling MachineLJGZ2020A Insulating Glass Desiccant Filling MachineLJGZ2020X Insulating Glass Desiccant Filling MachineLJGZ2020X Insulating Glass Desiccant Filling Machine
Purchase Now

The Inside Pressing Combination VS The Outside Pressing Combination

LIJIANG Glass adopts the inside panel pressing function, which can realize the simultaneous pressing and inflating of two pieces of insulating glasses, which effectively improves production rate; Other suppliers generally adopt the outside panel pressing function. Before the glass enters the plate pressing section of the production line, the glass needs to be pressed first, and which the production rate is reduced.

The One-time Plate Press Forming VS The Multiple Plate Press Forming

LIJIANG Glass has specially designed two plate pressing sections, which can realize the one-time plate pressing molding of large-panel insulating glass; Other suppliers generally only design a single plate pressing section, and need to press large plates of insulating glass multiple times before the glasses can be pressed into shape.

LIJIANG Glass could offer you a real-time meetings by Google. Using your browsers, share your videos, desktop, and presentations with customers.


  • Category: Pre-sales Service
  • Duration: 02:00 Hours
  • Location:Google Meeting Link

Price:Free Service

Choose Day
 
Choose Time

Get a Free Quotation Proposal

 
Insulated Glass Digitization Producing Solution image
User Value

1. Cost saving: Purchasing companies will proactively identify and measure costs beyond the standard unit price, transportation, and processing when evaluating purchasing plans or supplier performance. LIJIANG Glass is committed to reducing the purchase price for purchasing companies, and will also reduce or reduce the purchase cost, use cost and scrap cost of automated glass processing equipment for purchasing companies, and the sum of the costs incurred during the life of the service.

2. Wide coverage: The client terminal can walk through the entire production workshop. By connecting to the private network of the OA production order system built by the customer, the customer can freely mobilize and use the equipment that is also connected to the OA production order system platform to expand the automated production and processing capacity of the user's factory.

3. Support the interconnection of various types of terminal equipment: users can use the original glass deep processing terminal equipment, including the insulating glass processing terminal equipment of well-known brands like Bystronic and Lisec, as well as the insulating glass processing terminal equipment based on CNC or industrial computer, can be compatible with PLC, CNC and Mach, and other digital control.

4. Provide one-stop service: provide overall services such as equipment use consultation, pre-sales, installation and commissioning, maintenance, localized after-sales support in key global regions, and make full use of the long-term operation and maintenance personnel hired by local agents and dealers to provide services. Reduce service costs and improve the response speed.

Know More

The Internal Combination Function VS The External Combination Function of Insulating Glass Production Line.

With the gradual expansion of demand for large-format insulating glass production, the current vertical insulating glass production line is becoming more and more intelligent. It is generally subdivided into three methods: internal combination, external combination, and internal and external combination. This article will specifically explain the characteristics and differences of these three combinations.

READ MORE
10 min read
0 Comments

The insulating glass glue explains the insulating glass inflation processing.

The most important part in the production process of insulating glass is the sealing process. The selling point of insulating glass lies in a series of excellent properties such as sound insulation and heat preservation. These properties are basically based on the middle inflation and subsequent sealing. These two steps determine the quality and performance of the insulating glass. So, LIJIANG Glass will tell you about the production conditions and assembly requirements of insulating glass.

READ MORE
4 min read
0 Comments

The fully automatic super-large insulating glass production line successfully passed the acceptance inspection in Foshan.

On January 8, 2022, at Yaobo (Liqing) Glass Technology Co., Ltd., Foshan City, Guangdong Province, China, under the witness of General Manager Mr.Han and General Manager Yaobo Luohan of LIJIANG Glass Automation Equipment Co., Ltd., as well as many glass industry experts and engineers, The fully automatic super-large insulating glass production line produced by LIJIANG Glass successfully passed the acceptance inspection in Foshan and was officially put into production.

READ MORE
4 min read
0 Comments

The development direction of complete sets of insulating glass processing equipment: for beginner guide

Insulating glass is currently the most widely used deep-processed glass in the construction market. Its manufacturing equipment, the insulating glass production line, is gradually popularized, but most of them are semi-automatic production lines with low stability, efficiency, and quality. Therefore, the fully automatic line in the true sense can not only save a lot of labor, increase production capacity, and improve product quality, but also can upgrade the replacement equipment online (such as adding insulating glass gas filling, vacuuming glass, etc.) R&D and manufacturing are of great significance.

READ MORE
11 min read
0 Comments
$250

Pre-sales Support for Automatic Equipment

 I have now owned this butyl coating machine for 8 months. I use it on a daily basis and have made well over 2000 items, meaning the cost of produce the IGUs each is around 100 cents. How can that be a bad thing? I haven't upgraded or changed anything. I have upgraded my review to 5 stars, because even though there were some software issues in the beginning, there is literally no better machine for the money. 

Zachary Bell
Zachary BellFrom USA, Posted on Nov. 27, 2021LJTB01 Automaitc Insulating Glass Butyl Extruder Machine
     

 Great customer service, very responsive to emails, living-videos and helping sort out any equipment's issues. This insulating glass production line is well built and easy to use. I absolutely love the finished work. Very easy to put together by after-service engineers. Took me about 3 hours to put together and another 30 minutes to figure out how to use the software. The price was good for a glass processing beginner. 

Madison
MadisonFrom Australia, Posted on May 17, 2022LJBZ2035 Automatic Insulating Glass Production Line
     

 I purchased this insulated glass production line how to videos and learning its pros and cons in advance. Equipment assembly was sort of easy with the instruction book. The operator software that comes with it is easy to use that. I have done a few tests for insulating glass pieces with some examples and a couple of my own creations. It worked well and resulted in smooth and clear patterns. So far it is worth the money. 

Alexander Brabyn
Alexander BrabynFrom Australia, Posted on Nov 13, 2022LJBZ2025 Insulating Glass 2m Non-inflated Production Line
     

Get an Instant Quote

Looking For Profitable Insulated Glass Machines To Start & Grow Your Business? Feel Free To Tell Us, You Will Get Custom Solutions To Perform Your Personalized Plans & Ideas.

*
*
*
*