LJTJ3370 Automatic Vertical Insulating Glass Sealing Robot Machine
- Equipped with a high-resolution precision photoelectric switch sensor that can detect glass thickness and sealing depth; the glass coating width can be automatically adjusted according to the input parameters. It is equipped with a Siemens PLC control system to realize automated transmission through servo motors and high-precision racks to ensure improvement in the glue coating accuracy of the equipment.
- It is equipped with an automatic glue replenishing function and adopts a unique pressure plate dual-channel sealing gasket structure to supply glue hydraulically to make up for the problem of glue overflow in the two-component glue barrel. Through the pressure control of the hydraulic station, the hydraulic station can meet the quantitative supply of oil to the driving cylinder, thereby controlling the quantitative supply of white glue A component, and then adjusting the proportion of B component glue through mechanical linkage to ensure a quantitative supply of black glue. ; It can automatically adjust the amount of glue output, greatly improving the sealing efficiency and saving the amount of sealant.
- The glue head adopts a new front glue head and has a special floating structure to ensure that the glue head does not damage the glass while meeting the requirements of a close fit with the glass. It can also adapt to the insulating glass within a certain range. Misalignment error; equipped with a glass pressing device to ensure safer movement of glass during transmission and gluing.
- The three-layer insulating glass can be sealed with glue. When sealing three-layer glass, first apply glue to the insulating glass of the first cavity. After the sealing process of the first cavity is completed, the glue head will automatically adjust the angle and then apply glue to the second cavity. The insulating glass is coated with glue.
- The V-belt adjustment structure can adjust the V-belt according to the thickness of different glass; it adopts a transmission method that combines high-quality and precise multi-row roller chains and V-belts. The rollers are in contact with the processed surface of the beam, so the friction is small and the transmission is smooth. High power; the glued glass runs smoothly, ensuring a good glue coating effect.
- Equipped with a rubber head pressing device, the pressure of the mobile cylinder of the rubber head can be adjusted through a precision electrical proportional valve to achieve compression of the rubber head, so that the rubber head adheres to the glass more smoothly.
- Equipped with a glue head centering structure, the glue head can be adjusted according to different thicknesses of glass. No matter how thick the insulating glass needs to be sealed, the glue nozzle can always be aligned with the center of the cavity of the insulating glass, resulting in a better glue effect.
- Equipped with a cleaning function, when the sealing equipment is not used for a long time, the glue supply pipeline needs to be cleaned (glue flushing) to prevent the glue supply pipeline from being solidified. When the cleaning function is performed, the mixed glue in the mixer pipe will be discharged, which can better protect the pipeline and prevent the rubber pipe from solidifying.
- When sealing the four corners of the insulating glass, the micro-glue filling function is optional to ensure the quality of the glue at the corners; the sealing effect can ensure that the edges of the insulating glass are full and air-free, the corners are full, and the four sides of the insulating glass are smooth and The sealant surface is smooth and even, no need for secondary corner trimming.
- Equipped with a "connection" function to the insulating glass production line, the sealing line also has the functions of unilateral gluing, alarm prompts, automatic hazard determination, and equipment locking.
- Servo motors, PLC controllers, low-voltage electrical appliances, sensors, and photoelectric switches are all from well-known foreign brands to ensure safe and reliable operation of the equipment and long service life; the human-machine operation interface is friendly and simple, making it more convenient for users to operate.
Advantages & Features
Japan Yaskawa servo system control, full automatic nd high-efficiency sealing machine
4 sections, can storage glass
Adopt timing belt, smooth transfer and accurate position
Automatically repair glass corners with scraper and roller
Automatically measure the glass size and the glass sealing depth (30mm)
Every auto-function is with manual operation
Can coat special type of double glass
Shape glass with optional edges, step glass, triple glass (Optional)
One set of booster pump controls two groups of sealants (Optional)
Can use silicone, polysulfide and silicone structural sealants
Glue head is in the front of the machine, whih is easy for coating step glass
Can be connected with insulating glass processing line
With code scanning function (Optional)
he Smooth Sealing Surface
After applying sealant, It will ensure that the corners of the glass are full, without bubbles and other impurities, and the sealant surface is so smooth.
The High-precision Servo Control System
It adopts Japanese Yaskawa servo control system with clear wiring layout to ensure stable overall performance of the equipment.
The Glass Coating
Automatically measure glass size, the sealing depth and the sealing speed through linear adjustment to ensure the stability of insulating glass sealant coating quality.
Sealant Pump A and Sealant Pump B
Equipped with a single A component sealant pump and a single B component sealant pump, mixed and sealed. When applying the sealant, A component sealant pump and a single B component sealant pump are automatically mixed to realize automatic proportioning.
Main Technical Parameter
|Max. glass processing size||2500*4500mm|
|Min. glass processing size||400*280mm|
|Diameter of grinding wheel||200mm|
|Edge deleting width||10-50mm|
|Edge deleting speed||2-29m/min|
|Abrasive wheel width||10/12/15mm|
|Grinding wheel speed||0~3000r/min|
|Total air consumption||100L/ min|
|Total power||3P 380V 50Hz 3.35Kw|
1. Free inquiry and consulting support.
2. Free sample-making support.
3. Manufacturing process inspection.
4. Free quotation.
1. Offering the specifications for the entry-level glass deep-processing machine with 1 years warranty.
2. English software, user manual, and engineer guide.
3. 7/24 technical support by email or call, if you have any problems, we will help you to solve them within 12 hours.
4. During the warranty period, if any part is broken, we will provide it for free.
5. Free remote service and support, if it is necessary, our engineer will come to your country for training.
6. 7 working days to produce the machine, in the meanwhile, we will report the production process in time.
1. Is it easy to operate for a beginner?
We provide an English manual or live video guide that will show how to set up and use the machine. Whether you are a beginner or an expert, you can quickly learn to operate. If you still have any problems, please contact us directly via calling or mailing.
2. How to choose the right entry-level glass deep-processing machine?
Yes, to give you a suitable entry-level insulating glass producing machine, please tell me the max working area, materials for processing, and the thickness for the materials to be cut. Then an affordable glass deep-processing machine will be recommended to fit your requirements.
3. If the glass deep-processing machine have any problem after I ordered it, what could I do?
3.1. Free parts will be sent to you in the warranty period if the machine has any problem.
3.2. Free after-sales service life for the machine, please feel free to contact us if you have any problems.
3.3. We will offer 7/24 free service and support by phone, WhatsApp, skype, and mail.
4. What about quality control?
The whole production procedure will be under regular inspection and strict quality control. The complete machine will be tested to make sure it can work very well before being out of the factory. The testing video and pictures will be available before delivery.
5. What about the MOQ?
Our MOQ is 1 set glass deep-processing machine. We could send the glass deep-processing machine to your country port directly, please tell us your port name. There will be the best shipping freight and machine price for you.
6. What about the payment terms?
6.1. 30% by T/T in advance, 70% by T/T before shipping.
6.2. L/C is acceptable, if the amount is big, please issue the draft for our confirmation at first.
7. What about the delivery terms?
We will arrange the delivery on the terms we both agreed upon after the confirmation by the buyer. For standard machines, it would be 7-10 days. For special ordered machines, it would be 15 to 30 days depending on the factory arrangement.
8. What about the packing?
Waterproof plastic film package with foam protection in each corner. Plywood case package with steel belt. It saves space as much as possible for container loading.
9. What about the documents after shipment?
After shipment, we will send original documents to you by DHL which include the packing list, commercial invoice, bill of landing, and other certificates as required by clients.
International Shipping Around the World
All the glass deep-processing machines can be shipped worldwide by sea, by air, or by international express logistics via DHL, FEDEX, UPS. You are welcome to get a free quotation by filling up the form with your name, email, detailed address, product, and requirements, we will shortly contact you with the full information including the most suitable delivery method (fast, secure, discreet) and freight.