Automaitc Glass Production Equipment

Product Description

LIJIANG Glass automatic glass cutting line consists of three parts: loading table, cutting table and breaking table. It is mainly used in the cutting and breaking of flat glass, which can help enterprises realize fully automatic and intelligent operation methods, greatly improve production efficiency and save labor costs. Realize glass automatic loading/automatic transmission/automatic positioning/automatic optimization/automatic cutting and breaking functions. Higher, faster, precise.

The operation is simpler, the optimization rate is higher, the stability is better, and the manpower is saved.

The advanced mechanical structure is equipped with imported control system and cutting optimization software, which greatly improves the glass cutting quality and cutting rate.

Feature & Advantages

1. The motor gear and the rack are seamlessly connected to form a whole, and the cutting precision is high;
2. Fast cutting speed, stable operation and low noise;
3. The operation interface is simple and easy to understand, with stable performance and complete functions;
4. It can cut plate glass, embossed glass, jade sand glass and other handicraft glass;
5. Significantly save manpower and provide guarantee for the long-term operation of the enterprise.

LJLQ-2500 glass washing and drying machine could wash max glass of 2500 mm*3500 mm, more large size and less size can be optional.

• Self-Diagnosis system with touch screen on computer.
• Stainless steel washer with 8 ( 6 ) brushes, soft brushes from MONFORTS of Germany, hard brushes automatically open when Low-E glass input.
• Rotate speed of brush frequency control. (optional)
• Stainless steel air knife is automatically adjustable according to glass thickness, Max thickness to 19 mm.
• High speed cleaning ( max 14 m/min), Low noise ( max 70 dB), high availability working. (25 second /unit)
• Automatic detection of Low-E glass and alarm for coating in reverse. (optional)
• Structure stepped and three-layer I.G. unit available. (optional)
• Precision of plate press: ±0.3 mm

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Structural Characteristics

• The glass washing machine could clean ordinary flat glass or coated glass with a thickness of 3~12mm; 
• The cleaning area uses 3 pairs of brushes or optional 4 pairs of brushes (or imported soft brushes, coating or LOE special), two or four water cleaning; 
• The machine adopts an inclined vertical structure, the flat glass is placed on the conveyor roller, passes through the feeding section, cleaning and drying section, and reaching the discharging section to complete the glass cleaning task; 
• The cleaning area and the water tank are made of stainless steel and corrosion-resistant materials; the inclined wind knife with strong wind can dry the glass surface; 
• The discharge section is equipped with inspection lamps to check the cleaning quality of the glass. The machine is easy to operate, and the operation buttons are concentrated on the operating table.

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Parameters:

1. Max glass size: 2000 mm*2500 mm
2. Min glass size: 2500 mm*3000 mm
3. Working direction facing the equipment
4. Washing speed: 2-10 m/min
5. Glass thickness: 3-15 mm
6. Insulating glass thickness: ≤40 mm
7. Water supply: 0.5 tons/day of circulating water, conductivity ≤40μS
8. Washing speed: 2-10 m/min
9. Working height: 580 mm
10. Power: 3P 380V 50Hz
11. Ambient temperature: 10°C-30°C, according to DIN 40040
12. Relative air humidity: ≤ 75 %, according to DIN 40040

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Benefits & Advantages

• Configuration of three pairs of brushes

Six high temperature resistant wire brushes with diameter of 180 mm + four sprays, the glass is cleaned and the speed is fast (10-12 m per minute). The first brush is equipped with two bristles and is lifted by a cylinder.

• Water rust and corrosion resistant

The parts and screws in the cleaning box that are in contact with water are made of stainless steel, copper, waterproof aluminum, nylon and other materials. They will not rust after long-term use and are easy to maintain.

• High efficiency air knives

Two pairs of stainless steel air knives are equipped with high wind power and good drying effect, with heating system. The unique circulating windshield drying system is energy-saving and low-noise (the wind temperature can reach 40 degrees without heating in winter).

• Stainless steel structure

The air-drying box glass support frame is uniformly welded by high-strength stainless steel, and the whole washing parts of glass washing and drying equipment will be used for a long time without rust and will not cause secondary glass pollution.


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LIJIANG Glass intelligent film sorting and storage system includes horizontal and vertical turning tables, vertical measuring tables, glass shuttle machines, film sorting and storage machines, and vertical and horizontal turning tables arranged along the glass conveying direction. Through the coordination and cooperation of various components, a series of processes such as horizontal and vertical conversion of glass, specification measurement, classified storage, and on-demand access are completed. The glass size in the process of processing is inspected by the vertical inspection table, and the glass is stored in the corresponding grid frame according to the system requirements. The system takes out the glass in sequence according to the process requirements for subsequent processing.

Features:
 

1. The manual handling and classification storage links are reduced in the whole system, which greatly improves the efficiency and yield;
2. Quick inspection, accurate positioning, intelligent classification storage and intelligent outbound;
3. Optimize space utilization and reduce the space occupied by semi-finished products;
4. Wide applicability, it can be used to store and classify before edging to improve the efficiency of edging; it can also be used to store and classify before tempering to meet the loading rate and process requirements of tempering furnaces, and it can also be used before hollowing to solve the automatic matching of insulating glass Production requirements.

Operating Mode

• Pairing Mode

Online use, after multiple glasses with different matching requirements are sent to the racking system, the sheets are automatically paired according to the order required by the work order;

• Sequential Mode

For offline use, after sending different glasses that need to be paired in a single rack into the racking system, the sheets are output according to the order of the work order;

• Efficiency Mode

It is used offline before edging or color reeling, and the pieces are produced in order of small batches and sizes, and the number of edging openings and closings is reduced, and the edging efficiency is increased by about 1 to 3 times.

• Germany Siemens PLC control system, touch screen interface for finger touch operate
• Automatic identification of coated glass and Low-E glass; 
• 3 pair of soft brushes could wash online Low-E glass and offline Low-E glass; 
• The washing parts adopt SS material and waterproof device; 
• Water tank with automatic temperature control and water washing system.
• Air heating system;
• Air Fan automatic start and stop setting;
• Noise reduction system;
• Online display of washing speed;
• Intelligent intermittent work, saving energy;
• Adjustable pressing board to keep the plate pressing surface straight;
• Connection mode of aviation plug;
• Applicable to produce triple IGUs and Shaped IGUs.

• Pre-washing Function;
• Automatically accurate positioning for 3 or 4 side step DGUs;
• Automatic Argon-gas filling could set gas value and display the process of filling online with high gas concentration.

 

• Two sets of shields in zone A and zone B are independently controlled, and can produce glass with different parameters at the same time, work in a cycle, reduce costs, and increase efficiency;
• Multi-layer independent heating, modularized area heating control, fast heating speed, high efficiency, and small temperature difference;
• Adopt a PLC control system, a brand-new user-friendly UI interface, the whole process of equipment status can be visualized, and all procedures can be completed automatically;
• With a new upgraded design, the lifting platform has a one-button lifting function, and the fully loaded glass lifts without deformation and rebound.

More Customers Service of Laminated Glass Furnace 1

Figure 1 Automatic Laminated Glass Autoclave 1

1. Combination operation process

When laminating glass, firstly choose a PVB film with a suitable glass width, and keep the film clean, avoid touching the corner film and glass directly with your hands, flatten the PVB film naturally, do not stretch it manually, and align it with the glass. There should be no sense of unevenness between the inner and outer films, and it is necessary to check whether the reserved marks overlap.

Then cut off the excess film. When cutting, keep the blade tilted, and leave 0.5mm-2mm film at the edge of the joint, which is to avoid shrinkage caused by film shrinkage.

After the film and glass are combined, put on a vacuum rubber ring and check the sealing strip. The tension around the glass should be uniform, and then cold draw the glass to remove the air in the middle of the joint, and the cooling time should not be short. in 5 minutes.

2. Glass preheating and pre-pressing process

After the glass is clamped with PVB film and the air is evacuated, the combined glass is preheated and pre-pressed.

There are three types of equipment for preheating and pressing operations. One is the preheating and pre-pressing box, which is favored by many manufacturers because of its simple equipment, small investment, and low energy consumption. However, there are also disadvantages to the preheating and pre-pressing box. The processing efficiency is low, and it cannot be adapted to industrial production; the transmission type vertical and horizontal preheating and pressing machines have high production efficiency and are suitable for glass deep processing factories. large-scale production.

The difference between transmission-type vertical and horizontal preheating and pre-pressing machines is that when the glass is placed to complete the preheating and pre-pressing process, the glass is placed vertically and the other is flat. When the vertical preheating and pressing machine is used to evacuate the glass, it has little effect on the arc of the glass; while the horizontal preheating and pressing machine are used to evacuate the glass because the glass is in a flat state, it will not be affected by its gravity and the pumping. Under the influence of vacuum pressure, it will affect the curvature of the glass. Therefore, horizontal preheating and pressing machines are used in the production of large-size glass.

3. Operation process of glass in the autoclave

The manufacturing process in the autoclave is the last in the production of laminated glass. The preheated and repressed glass must be treated at constant temperature and high pressure to make the PVB film and the glass laminate better bonded together.

The constant temperature and high-pressure treatment should be operated in an autoclave. Firstly, the semi-finished laminated glass bonded together should be isolated from each other, placed on a special stand for the autoclave, and made firm, and then the door of the autoclave should be closed tightly. Pressurize and inflate the kettle, and stop inflating the kettle when the pressure in the kettle reaches about 0.75MPa. Stop the inflation because the edges of the laminated glass are not bonded firmly, to make the space in the middle of the glass interlayer overflow under the action of pressure, so that the air will not enter the interlayer from the edge. When the temperature in the kettle reaches about 130°C, stop heating immediately and keep this temperature.

At this time, the laminated glass has been able to be bonded, and the second pressurization is carried out in the kettle. Since the glass has reached the bonding temperature, the pressurization will not cause air to enter the interlayer. When the pressure reaches 1.2MPa, stop the pressurization and Keep the pressure stable, and after 1h~1.5h, reduce the temperature in the kettle to 50°C, start to exhaust, and reduce the pressure in the kettle until the air is completely removed, then open the kettle door and push out the glass.

In addition, the processing process of laminated glass still has some finishing work, that is, inspecting the glass piece by piece, trimming the qualified products, cutting off the excess film around; Pressing, and heating.

Figure 2 Automatic Laminated Glass Autoclave 2